Reverse-Engineering SKS Airspy Tire Pressure Sensors For Custom Firmware

February 25, 2025 by Maya Posch 17 Comments

Although a somewhat common feature on cars these days, tire pressure sensors (TPS) are also useful on bicycles. The SKS Airspy range of TPS products is one such example, which enables remote monitoring of the air pressure either to a special smartphone app (SKS MYBIKE) or to a Garmin device. Of course, proprietary solutions like this require reverse-engineering to liberate the hardware from nasty proprietary firmware limitations, which is exactly what [bitmeal] did with a custom firmware project.

Rather than the proprietary and closed communication protocol, the goal was to use the open ANT+ sensor instead, specifically the (non-certified) TPS profile which is supported by a range of cycling computers. Before this could happen the Airspy TPS hardware had to be first reverse-engineered so that new firmware could be developed and flashed. These devices use the nRF52832 IC, meaning that development tools are freely available. Flashing the custom firmware requires gaining access to the SWD interface, which will very likely void the warranty on a $160 – 240 device.

The SWD programmer is then attached to the 1.27 mm spaced SWD holes per the instructions on the GitHub page. After flashing the provided .hex file you can then connect to the TPS as an ANT+ device, but instructions are also provided for developing your own firmware.

Trombone Controls Virtual Trombone

September 27, 2022 by Bryan Cockfield 5 Comments

Guitar Hero was a cultural phenomenon a little over a decade ago, and showed that there was a real fun time to be had playing a virtual instrument on a controller. There are several other similar games available now for different instruments, including one called Trombone Champ that [Hung Truong] is a fan of which replaces the traditional guitar with a trombone. The sliding action of a trombone is significantly different than the frets of a guitar, making it a unique challenge in a video game. But an extra challenge is building a controller for the game that works by playing a real trombone.

Unlike a guitar which can easily map finger positions to buttons, mapping a more analog instrument like a trombone with its continuous slide to a digital space is a little harder. The approach here was to use an ESP32 and program it to send mouse inputs to a computer. First, an air pressure sensor was added to the bell of the trombone, so that when air is passing through it a mouse click is registered, which tells the computer that a note is currently being played. Second, a mouse position is generated by the position of the slide by using a time-of-flight sensor, also mounted to the bell. The ESP32 sends these mouse signals to the computer which are then used as inputs for the game.

While [Hung Truong] found that his sensors were not of the highest quality, he did find the latency of the control interface, and the control interface itself, to be relatively successful. With some tuning of the sensors he figures that this could be a much more effective device than the current prototype. If you’re wondering if the guitar hero equivalent exists or not, take a look at this classic hack from ’09.

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Complex Movements From Simple Inflatables, Thanks To Physics

July 24, 2022 by Donald Papp 5 Comments

Inflatable actuators that change shape based on injected pressure can be strong, but their big limitation is that they always deform in the same way.

The Kresling pattern, which inspired the actuator design.

But by taking structural inspiration from origami, researchers created 3D-printed actuators that show it is possible to get complex movements from actuators fed by only a single source of pressure. How is this done? By making the actuators physically bi-stable, in a way that doesn’t require additional sources of pressure.

The key is a modified design based on the Kresling pattern, with each actuator having a specially-designed section (the colored triangles in the image above) that are designed to pop out under a certain amount of positive pressure, and remain stable after it has done so. This section holds its shape until a certain amount of negative pressure is applied, and the section pops back in.

Whether or not this section is popped out changes the actuator’s shape, therefore changing the way it deforms. This makes a simple actuator bi-stable and capable of different movements, using only a single pressure source. Stack up a bunch of these actuators, and with careful pressure control, complex movements become possible. See it in action in two short videos, embedded just below the page break.

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You Can Put Toothpaste In The Tube (With Effort)

July 5, 2021 by Bryan Cockfield 20 Comments

Old wives’ tales, folk knowledge, common sayings, and even cliches and idioms are often taken as givens since they form an often unnoticed part of our vocabulary and culture. There’s so many examples that it’s possible to fill a 17-season TV show busting potential myths like these, and even then there are some that slipped by. For example, the saying “you can’t put toothpaste back in the tube” which, as it turns out, is not as impossible as we might be led to believe.

This video is the product of [Tyler Bell] who has taken this idiom on as a challenge. To figure out if it was possible he first got to work building a vacuum chamber, which turned out to be a little easier than he thought it would be. After cutting a piece of polycarbonate tube and sanding it down, all that was needed were some rubber gaskets and fittings for the vacuum pump.

From there, the theory was to put an empty toothpaste tube into the vacuum chamber, pump all of the air out, and let atmospheric pressure “push” the toothpaste back into the tube. During [Tyler]’s first run he thought that it had worked successfully but it turned out that he had just inflated the empty toothpaste tube like a balloon. Further iterations were able to return some of the toothpaste to the tube, but each time some air would eventually work its way into the toothpaste which would immediately fill the remaining space in the tube with air rather than toothpaste.

While not completely successful, he was able to get some toothpaste back into the tube with a relatively small bill of materials. It’s not likely that this experiment will result in a change of this particular idiomatic expression, but it was interesting to put it to the test nonetheless. For other instances of toothpaste and its relationship to tubes, both inside and out, be sure to check out this recent piece on various methods of toothpaste storage.

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Vacuum Dragster Uses Syringes For Propulsion

September 17, 2020 by Lewin Day 16 Comments

Atmospheric pressure is all around us, and capable of providing a great deal of force when used properly. As Otto Von Guericke demonstrated with his Magdeburg hemispheres over 350 years ago, simply removing air from a chamber to create a vacuum can have astounding results. More recently, [Tom Stanton] has used vacuum to power a small 3D-printed dragster.

In the dragster build, a typical plunger syringe is plugged at the end, and the plunger pulled back. Atmospheric pressure acts against the vacuum, wanting to push the plunger back towards its original position. To make use of this, a string is attached to the plunger, causing it to turn a gear as it moves forward, driving the rear wheels through a belt drive. With the correct gear ratio on the belt drive, the dragster is capable of spinning its tires and shooting forwards at a quick pace.

The work is a great follow on from [Tom]’s earlier vacuum experiments, using syringes as small rockets. It reminds us of the classic CO2 dragsters from high school competitions, and would be a great project for any science class. Video after the break.

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Halloween Costume Turned Positive Pressure Suit

May 9, 2020 by Tom Nardi 31 Comments

As a general rule, you probably shouldn’t be getting your Personal Protective Equipment (PPE) from the party store. But these are exceptional times, and rather than potentially depriving medical professionals the equipment they so desperately need on the front lines, the team at [Robots Everywhere] has been looking into improvised PPE. We’re not sure things are at the point where you would need to don this DIY Positive Pressure Suit (PAPR), but it’s certainly an interesting look at what’s possible when you think outside the box.

At the most basic level, a PAPR is a mostly air-tight garment that is continuously pumped full of filtered air. As long as the pressure inside the suit is higher than outside, there’s no way airborne bacteria and viruses can get in without traveling through the filter first.

For this project, the folks at [Robots Everywhere] took an inflatable astronaut costume and replaced the dinky original air pump with a much larger 12 V unit designed for inflating air beds. Upgrading the pump not only increased the internal air pressure of the suit, but also made it easier to add a HEPA filter to the inlet. As long as the suit is inflated and there are no leaks in the hose, the wearer will be surrounded by a bubble of filtered air.

Presumably, you don’t want to be tethered to the wall though, so the write-up briefly touches on how the pump system can be made more mobile with the addition of an RC-style battery pack. With the pump and batteries secured in a pouch attached to the suit, the wearer is free to venture outside the confines of their self-isolation bunker and go about their dystopian daily business.

A getup like this might seem a bit excessive, but with so many folks desperate for information on homemade protective gear, we aren’t passing any judgment. The team says you can modify a cheap painter’s suit in much the same way, but frankly, that doesn’t sound nearly as fun to us.

[Thanks to Aron for the tip.]

Pouring Creativity Into Musical Upcycling Of Plastic Bottles

April 23, 2020 by Roger Cheng 6 Comments

Convenient and inexpensive, plastic beverage bottles are ubiquitous in modern society. Many of us have a collection of empties at home. We are encouraged to reduce, reuse, and recycle such plastic products and [Kaboom Percussion] playing Disney melodies on their Bottlephone 2.0 (video embedded below) showcases an outstanding melodic creation for the “reuse” column.

Details of this project are outlined in a separate “How we made it” video (also embedded below). Caps of empty bottles are fitted with commodity TR414 air valves. The pitch of each bottle is tuned by adjusting pressure. Different beverage brands were evaluated for pleasing tone of their bottles, with the winners listed. Pressure levels going up to 70 psi means changes in temperature and inevitable air leakage makes keeping this instrument in tune a never-ending task. But that is a relatively simple mechanical procedure. What’s even more impressive on display is the musical performance talent of this team, assisted by some creative video editing. Sadly for us, such skill does not come in a bottle. Alcohol only makes us believe we are skilled without improving actual skill.

But that’s OK, this is Hackaday where we thrive on building machines to perform for us. We hope it won’t be long before a MIDI-controlled variant is built by someone, perhaps incorporating an air compressor for self-tuning capabilities. We’ve featured bottles as musical instruments before, but usually as wind instruments like this bottle organ or the fipple. This is a percussion instrument more along the lines of the wine glass organ. It’s great to see different combinations explored, and we are certain there are more yet to come.

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