photo of the CNC controller, with the PLCC socket for the CPU, surrounded by driver ICs

Old CNC Brain Swapped With An Arduino

July 11, 2022 by Arya Voronova 12 Comments

[Sebastian] and [Stefan Shütz] had a ISEL EP1090 CNC machine at home, sitting unused, and they decided to bring it to life. With pretty good mechanical specs, this CNC looked promising – alas, it was severely constrained by its controller. The built-in CPU’s software was severely outdated, had subpar algorithms for motor driving programmed in, and communication with the CNC was limited because the proprietary ISEL communications protocol that isn’t spoken by other devices.The two brothers removed the CPU from its PLCC socket, and went on to wiring a grbl-fueled Arduino into the controller box.

They reverse-engineered the motor driver connections – those go through a 74HC245 buffer between the original CPU and the drivers. Initially, they put an Arduino inside the control box of the CNC and it fit nicely, but it turned out the Arduino’s CPU would restart every time the spindle spun up – apparently, EMC would rear its head. So, they placed the Arduino out of the box, and used two CAT7 cables to wire up the motor and endstop signals to it.

For tapping into these signals, they took the 74HC245 out of its socket, and made an interposer from two small protoboards and some pin headers – letting them connect to the STEP and DIR lines without soldering wires into the original PCB. There’s extensive documentation, GRBL settings, and more pictures in their GitHub repo, too – in case you have a similar CNC and would like to learn about upgrading its controller board!

After this remake, the CNC starts up without hassles. Now, the brothers shall CNC on! Often, making an old CNC machine work is indeed that easy, and old controller retrofits have been a staple of ours. You can indeed use an Arduino, one of the various pre-made controller boards like Gerbil or TinyG, or even a Raspberry Pi – whatever helps you bridge the divide between you and a piece of desktop machinery you ought to start tinkering with.

Pocket Radio Powered By Tiny Microcontroller

July 6, 2022 by Bryan Cockfield 33 Comments

Before the days of MP3 players and smartphones, and even before portable CD players, those of us of a certain age remember that our cassette players were about the only way to take music on-the-go. If we were lucky, they also had a built-in radio for when the single tape exhausted both of its sides. Compared to then, it’s much easier to build a portable radio even though cassettes are largely forgotten, as [wagiminator] shows us with this radio design based on an ATtiny.

The build is about as compact as possible, with the aforementioned ATtiny 402/412 as its core, it also makes use of an integrated circuit FM tuner, an integrated audio amplifier with its own single speaker, and a small OLED display. The unit also boasts its own lithium-polymer battery charger and its user interface consists of only three buttons, plenty for browsing radio stations and controlling volume.

The entire build fits easily in the palm of a hand and is quite capable for a mobile radio, plus all of the schematics and code is available on the project page. While it doesn’t include AM capability, just the fact that FM is this accessible nowadays when a few decades ago it was cutting-edge technology is quite remarkable. If you’re looking for an even smaller FM receiver without some of the bells and whistles of this one, take a look at this project too.

GGWave Sings The Songs Of Your Data

July 6, 2022 by Elliot Williams 12 Comments

We’re suckers for alternative data transmission methods, and [Georgi Gerganov]’s ggwave made us smile. At its core, it’s doing what the phone modems of old used to do – sending data encoded as different audio tones. But GGwave does this with sophistication!

It splits the data into four-bit chunks, and uses 16 different frequency offsets to represent each possible value. But for each chunk, these offsets are added to one of six different base frequencies, which allows the receiving computer to tell which chunk it’s in. It’s like a simple framing concept, and it makes the resulting data sound charmingly like R2-D2. (It also uses begin and end markers to be double-sure of the framing.) The data is also sent with error correction, so small hiccups can get repaired automatically.

What really makes ggwave shine is that it’s ported to every platform you care about: ESP32, Arduino, Linux, Mac, Windows, Android, iOS, and anything that’ll run Python or JavaScript. So it’ll run in a browser. There’s even a GUI for playing around with alternative modulation schemes. Pshwew! This makes it easy for a minimalist microcontroller-based beeper button to control your desktop, or vice-versa. An ESP32 makes for an IoT-style WiFi-to-audio bridge. Write code on your cell phone, and you can broadcast it to any listening microcontroller. Whatever your use case, it’s probably covered.

Now the downside. The data rate is slow, around 64-160 bits per second, and the transmission is necessarily beepy-booopy, unless you pitch it up in to the ultrasound or use the radio-frequency HackRF demo. But maybe you want to hear when your devices are talking to each other? Or maybe you just think it’s cute? We do, but we wouldn’t want to have to transmit megabytes this way. But for a simple notification, a few bytes of data, a URL, or some configuration parameters, we can see this being a great software addition to any device that has a speaker and/or microphone.

Oh my god, check out this link from pre-history: a bootloader for the Arduino that runs on the line-in.

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UART Can’t? Arduino CANSerial Can!

July 4, 2022 by Elliot Williams 11 Comments

[Jacob Geigle] had a problem. A GPS unit and a Bluetooth-to-serial were tying up all the hardware UARTs on an AVR Arduino project. “Software serial”, I hear you say. But what if I told you [Jacob] already had the board in question sending out data over CAN bus?

[Jacob]’s sweet hack creates an arbitrary number of CAN “devices” inside the Arduino code, and can treat each one of them as its own serial data channel. The “N” in CAN stands for network, after all. The trick is to create a device ID for each desired CANSerial interface, which is done in his library using the usual Arduino setup step. A buffer takes care of storing all the different channels until they can be pushed out over the hardware CAN peripheral. On the big-computer side of things, some software listens for the different “device” enumeration IDs and assigns each a virtual serial port.

While this was a hack born of necessity, we can see it as a clever opportunity to segregate information coming from the microcontroller into different streams. Maybe a debug channel, a command channel, and a data channel? They’re virtual devices, so go nuts!

While we usually see CANbus in its native habitat – inside your car – it’s also cool to think of the uses we could put it to. For instance, controlling a 3D printer. Need a CAN refresher? We’ve got just the ticket.

[Bus photo: Malta Bus; The terminus, Valletta by John Haslam. Can photo: Paint Cans by Daniel R. Blume. Horrible visual pun: I’m afraid that’s on us. You try finding images for CANbus code!]

Arduino Drum Platform Is Fast

June 28, 2022 by Bryan Cockfield 53 Comments

Drums are an exciting instrument to learn to play, but often prohibitive if there are housemates or close neighbors involved. For that problem there are still electronic drums which can be played much more quietly, but then the problem becomes one of price. To solve at least part of that one, [Jeremy] turned to using an Arduino to build a drum module on his own, but he still had to solve yet a third problem: how to make the Arduino fast enough for the drums to sound natural.

Playing music in real life requires precise timing, so the choice of C++ as a language poses some problems as it’s not typically as fast as lower-level languages. It is much easier to work with though, and [Jeremy] explains this in great detail over a series of blog posts detailing his drum kit’s design. Some of the solutions to the software timing are made up for with the hardware on the specific Arduino he chose to use, including an even system, a speedy EEPROM, hardware timers, and an ADC that can sample at 150k samples per second.

With that being said, the hardware isn’t the only thing standing out on this build. [Jeremy] has released the source code on his GitHub page for those curious about the build, and is planning on releasing several more blog posts about the drum kit build in the near future as well. This isn’t the only path to electronic drums, though, as we’ve seen with this build which converts an analog drumset into a digital one.

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Pocket Computer Reminds Us Of PDAs

June 23, 2022 by Bryan Cockfield 9 Comments

Before smartphones exploded on the scene in the late 00s, there was still a reasonable demand for pocket-sized computers that could do relatively simple computing tasks. Palm Pilots and other PDAs (Personal Digital Assistants) were all the rage in the ’90s and early ’00s, although for cutting-edge tech from that era plenty of these devices had astronomical price tags. This Arduino-based PDA hearkens back to that era, albeit with a much more accessible parts list.

The build is based around an Arudino Nano with an OLED screen and has the five necessary functions for a PDA: calculator, stopwatch, games, phonebook, and a calendar. With all of these components on such a small microcontroller, memory quickly became an issue when using the default libraries. [Danko] uses his own custom libraries in order to make the best use of memory which are all available on the project’s GitHub page. The build also includes a custom PCB to keep the entire pocket computer pocket-sized.

There are some other features packed into this tiny build as well, like the breakout game that can be played with a potentiometer. It’s an impressive build that makes as much use of the microcontroller’s capabilities as is possible, and if you enjoy projects where a microcontroller is used as if it is a PC take a look at this Arduino build with its own command-line interface.

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Blinking An Arduino LED, In Julia

June 20, 2022 by Elliot Williams 11 Comments

The Julia programming language is a horrible fit for a no-frills microcontroller like the ATMega328p that lies within the classic Arduino, but that didn’t stop [Sukera] from trying, and succeeding.

All of the features that make Julia a cool programming language for your big computer make it an awful choice for the Arduino. It’s designed for interactivity, is dynamically typed, and leans heavily on its garbage collection; each of these features alone would tax the Mega to the breaking point. But in its favor, it is a compiled language that is based on LLVM, and LLVM has an AVR backend for C. Should just be a simple matter of stubbing out some of the overhead, recompiling LLVM to add an AVR target for Julia, and then fixing up all the other loose ends, right?

Well, it turns out it almost was. Leaning heavily on the flexibility of LLVM, [Sukera] manages to turn off all the language features that aren’t needed, and after some small hurdles like the usual problems with volatile and atomic variables, manages to blink an LED slowly. Huzzah. We love [Sukera’s] wry “Now THAT is what I call two days well spent!” after it’s all done, but seriously, this is the first time we’ve every seen even super-rudimentary Julia code running on an 8-bit microcontroller, so there are definitely some kudos due here.

By the time that Julia is wedged into the AVR, a lot of what makes it appealing on the big computers is missing on the micro, so we don’t really see people picking it over straight C, which has a much more developed ecosystem. But still, it’s great to see what it takes to get a language designed around a runtime and garbage collection up and running on our favorite mini micro.

Thanks [Joel] for the tip!