Emulating The Battery Controller In An Ancient Acer PDA

December 16, 2024 by Lewin Day 10 Comments

[Mark B] had a problem. He’d come into possession of an Acer N30 PDA, sans batteries. He couldn’t just throw any old cells in, since the unit expected to communicate with an onboard controller chip in the original pack. What ensued was his effort to emulate the original battery controller hardware. This is classic Hackaday right here, folks.

Just wiring in typical Li-Ion voltages to the PDAs battery pins wasn’t enough to make this Windows CE device happy. The device kept fleeing to sleep mode, thinking the battery was faulty or very low. Eventually, inspecting the motherboard revealed the PDA hosted a BQ24025 charger IC from Texas Instruments. [Mark] surmised it was trying to communciate with a BQ26500 “gas gauge” IC from the original battery pack. Armed with that knowledge, he then set about programming an STM32 chip to emulate its behavior. He then successfully ported the functionality over to a CH32V003 microcontroller as well. Paired with a Nokia BL-5CT battery, he had a working portable power solution for his PDA.

It’s great to see ancient hardware brought back to functionality with some good old fashioned hacking. I’d hoped to do the same with my Apple Newton before someone nicked it from my lounge room, more’s the pity. If you’re rescuing your own beleaguered battery-powered portables, don’t hesitate to let us know!

Single Crystal Electrode Lithium Ion Batteries Last A Long Time

December 16, 2024 by Al Williams 77 Comments

Researchers have been testing a new type of lithium ion battery that uses single-crystal electrodes. Over several years, they’ve found that the technology could keep 80% of its capacity after 20,000 charge and discharge cycles. For reference, a conventional cell reaches 80% after about 2,400 cycles.

The researchers say that the number of cycles would be equivalent to driving about 8 million kilometers in an electric vehicle. This is within striking distance of having the battery last longer than the other parts of the vehicle. The researchers employed synchrotron x-ray diffraction to study the wear on the electrodes. One interesting result is that after use, the single-crystal electrode showed very little degradation. According to reports, the batteries are already in production and they expect to see them used more often in the near future.

The technology shows promise, too, for other demanding battery applications like grid storage. Of course, better batteries are always welcome, although it is hard to tell which new technologies will catch on and which will be forgotten.

There are many researchers working on making better batteries. Even AI is getting into the act.

Apple Newton Gets Rebuilt Battery Pack

December 13, 2024 by Bryan Cockfield 14 Comments

We all carry touch screen computers around in our pockets these days, but before the smartphone revolution, there was the personal digital assistant (PDA). While it wasn’t a commercial success, one of the first devices in this category was the Apple Newton. Today they’re sought after by collectors, although most of the ones surviving to this day need a bit of rework to the battery pack. Luckily, as [Robert’s Retro] shows, it’s possible to rebuild the pack with modern cells.

By modern standards, the most surprising thing about these battery packs is both that they’re removable and that they’re a standard size, matching that of AA batteries. The Newton battery pack uses four cells, so replacing them with modern rechargeable AA batteries should be pretty straightforward, provided they can be accessed. This isn’t as easy, though. In true Apple fashion the case is glued shut, and prying it apart can damage it badly enough so it won’t fit back in the tablet after repair is complete. The current solution is to cut a hatch into the top instead and then slowly work on replacing the cells while being careful to preserve the electronics inside.

[Robert’s Retro] also demonstrates how to spot weld these new AA batteries together to prepare them for their new home in the Newton case. With the two rows fastened together with nickel strips they can be quickly attached to the existing electrical leads in the battery pack, and from there it’s just a matter of snapping the batteries into the case and sliding it back into the tablet. If you’re looking for something a bit more modern, though, we’d recommend this Apple tablet-laptop combo, but it’s not particularly easy on the wallet.

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Good Lighting On A Budget With Cordless Tool Batteries

December 12, 2024 by Dan Maloney 11 Comments

It’s perhaps not fair, but even if you have the best idea for a compelling video, few things will make people switch off than poor lighting. Good light and plenty of it is the order of the day when it comes to video production, and luckily there are many affordable options out there. Affordable, that is, right up to the point where you need batteries for remote shoots, in which case you’d better be ready to open the purse strings.

When [Dane Kouttron] ran into the battery problem with his video lighting setup, he fought back with these cheap and clever cordless tool battery pack adapters. His lights were designed to use Sony NP-F mount batteries, which are pretty common in the photography trade but unforgivably expensive, at least for Sony-branded packs. Having access to 20 volt DeWalt battery packs, he combined an off-the-shelf battery adapter with a 3D printed mount that slips right onto the light. Luckily, the lights have a built-in DC-DC converter that accepts up to 40 volts, so connecting the battery through a protection diode was a pretty simple exercise. The battery pack just slots right in and keeps the lights running for portable shoots.

Of course, if you don’t already have DeWalt batteries on hand, it might just be cheaper to buy the Sony batteries and be done with it. Then again, there are battery adapters for pretty much every cordless tool brand out there, so you should be able to adapt the design. We’ve also seen cross-brand battery adapters which might prove useful, too.

Building Experience And Circuits For Lithium Capacitors

December 2, 2024 by Bryan Cockfield 22 Comments

For the cautious, a good piece of advice is to always wait to buy a new product until after the first model year, whether its cars or consumer electronics or any other major purchase. This gives the manufacturer a year to iron out the kinks and get everything ship shape the second time around. But not everyone is willing to wait on new tech. [Berto] has been interested in lithium capacitors, a fairly new type of super capacitor, and being unwilling to wait on support circuitry schematics to magically show up on the Internet he set about making his own.

The circuit he’s building here is a solar charger for the super capacitor. Being a fairly small device there’s not a lot of current, voltage, or energy, but these are different enough from other types of energy storage devices that it was worth taking a close look and designing something custom. An HT7533 is used for voltage regulation with a Schottky diode preventing return current to the solar cell, and a DW01 circuit is used to make sure that the capacitor doesn’t overcharge.

While the DW01 is made specifically for lithium ion batteries, [Berto] found that it was fairly suitable for this new type of capacitor as well. The capacitor itself is suited for many low-power, embedded applications where a battery might add complexity. Capacitors like this can charge much more rapidly and behave generally more linearly than their chemical cousins, and they aren’t limited to small applications either. For example, this RC plane was converted to run with super capacitors.

Swapping Batteries Has Never Looked This Cool

November 29, 2024 by Donald Papp 39 Comments

We don’t know much more than what we see with [Kounotori_DIY]’s battery loader design (video embedded below) but it just looks so cool we had to share. Watch it in action, it’ll explain itself.

Before 3D printers made it onto hobbyist workbenches, prototyping something like this would have been much more work.

[Kounotori_DIY] uses a small plastic linear guide as an interface for an 18650 battery holder and as you can see, it’s pretty slick. A little cylindrical container slides out of the assembly, allowing a spent cell to drop out. Loading a freshly charged cell consists of just popping a new one into the cylinder, then snapping it closed. The electrical connection is made by two springy metal tabs on either end that fit into guides in the cylindrical holder.

It’s just a prototype right now, and [Kounotori_DIY] admits that the assembly is still a bit big and there’s no solid retention — a good bump will pop the battery out — but we think this is onto something. We can’t help but imagine how swapping batteries in such style with a nice solid click would go very nicely on a cyberdeck build.

It’s not every day that someone tries to re-imagine a battery holder, let alone with such style. Any ideas how it could be improved? Have your own ideas about reimagining how batteries are handled? Let us know in the comments!

Continue reading “Swapping Batteries Has Never Looked This Cool” →

Bioelectronic implants with size reference

Batteries Not Included: Navigating The Implants Of Tomorrow

November 19, 2024 by Heidi Ulrich 19 Comments

Tinkerers and tech enthusiasts, brace yourselves: the frontier of biohacking has just expanded. Picture implantable medical devices that don’t need batteries—no more surgeries for replacements or bulky contraptions. Though not all new (see below), ChemistryWorld recently shed new light on these innovations. It’s as exciting as it is unnerving; we, as hackers, know too well that tech and biology blend a fine ethical line. Realising our bodies can be hacked both tickles our excitement and unsettlement, posing deeper questions about human-machine integration.

Since the first pacemaker hit the scene in 1958, powered by rechargeable nickel-cadmium batteries and induction coils, progress has been steady but bound by battery limitations. Now, researchers like Jacob Robinson from Rice University are flipping the script, moving to designs that harvest energy from within. Whether through mechanical heartbeats or lung inflation, these implants are shifting to a network of energy-harvesting nodes.

From triboelectric nanogenerators made of flexible, biodegradable materials to piezoelectric devices tapping body motion is quite a leap. John Rogers at Northwestern University points out that the real challenge is balancing power extraction without harming the body’s natural function. Energy isn’t free-flowing; overharvesting could strain or damage organs. A topic we also addressed in April of this year.

As we edge toward battery-free implants, these breakthroughs could redefine biomedical tech. A good start on diving into this paradigm shift and past innovations is this article from 2023. It’ll get you on track of some prior innovations in this field. Happy tinkering, and: stay critical! For we hackers know that there’s an alternative use for everything!