calibration

28 Articles

Set Phone To… Hyperspectral

September 26, 2025 by 24 Comments

While our eyes are miraculous little devices, they aren’t very sensitive outside of the normal old red, green, and blue spectra. The camera in your phone is far more sensitive, and scientists want to use those sensors in place of expensive hyperspectral ones. Researchers at Purdue have a cunning plan: use a calibration card.

The idea is to take a snap of the special card and use it to understand the camera’s exact response to different colors in the current lighting conditions. Once calibrated to the card, they can detect differences as small as 1.6 nanometers in light wavelengths. That’s on par with commercial hyperspectral sensors, according to the post.

You may wonder why you would care. Sensors like this are useful for medical diagnostic equipment, analysis of artwork, monitoring air quality, and more. Apparently, high-end whisky has a distinctive color profile, so you can now use your phone to tell if you are getting the cheap stuff or not.

We also imagine you might find a use for this in phone-based spectrometers. There is plenty to see in the hyperspectral world.

Calibration, Good Old Calibration

August 14, 2025 by 6 Comments

Do you calibrate your digital meters? Most of us don’t have the gear to do a proper calibration, but [Mike Wyatt] shares his simple way to calibrate his DMMs using a precision resistor coupled with a thermistor. The idea is to use a standard dual banana plug along with a 3D-printed housing to hold the simple electronics.

The calibration element is a precision resistor. But the assembly includes a 1% thermistor. In addition to the banana plugs, there are test points to access the resistor and another pair for the thermistor.

Continue reading “Calibration, Good Old Calibration” →

2025 One-Hertz Challenge: Clock Calibrator

July 28, 2025 by 8 Comments

Wall clocks! Are they very accurate? Well, sometimes they are, and sometimes they lose minutes a day. If you’ve got one that needs calibrating, you might like this device from [Lauri Pirttiaho].

Most cheap wall clocks use very similar mechanisms based around the Lavet-type stepper motor. These are usually driven by a chip-on-board oscillator that may or may not be particularly accurate.

[Lauri] desired a way to tune up these cheap clocks by using GPS-level timing accuracy. Thus began a project based around a CY8KIT evaluation board from Cypress. The microcontroller is paired with a small character LCD as a user interface, and hooked up to a cheap GPS module with an accurate 1-pulse-per-second (1PPS) timing output. The concept is simple enough. Clock drift is measured by using counters in the microcontroller to compare the timing of the GPS 1PPS output and the pulses driving the Lavet-type stepper motor. The difference between the two can be read off the device, and used to determine if the wall clock is fast or slow. Then one need only use a trimmer capacitor to tweak the wall clock’s pulse rate in order to make it more accurate.

Few of us spend much time calibrating low-cost wall clocks to high levels of accuracy. If that sounds like a fun hobby to you, or your name is Garrus, you would probably find [Lauri]’s device remarkably useful. Believe it or not, this isn’t the first clock calibrator we’ve seen, either. Meanwhile, if you’ve brewed up your own high-accuracy timing hardware, feel free to let us know on the tipsline.

2025 Hackaday One Hertz Challenge

Cheap Endoscopic Camera Helps Automate Pressure Advance Calibration

March 21, 2025 by 27 Comments

The difference between 3D printing and good 3D printing comes down to attention to detail. There are so many settings and so many variables, each of which seems to impact the other to a degree that can make setting things up a maddening process. That makes anything that simplifies the process, such as this computer vision pressure advance attachment, a welcome addition to the printing toolchain.

If you haven’t run into the term “pressure advance” for FDM printing before, fear not; it’s pretty intuitive. It’s just a way to compensate for the elasticity of the molten plastic column in the extruder, which can cause variations in the amount of material deposited when the print head acceleration changes, such as at corners or when starting a new layer.

To automate his pressure advance calibration process, [Marius Wachtler] attached one of those dirt-cheap endoscope cameras to the print head of his modified Ender 3, pointing straight down and square with the bed. A test grid is printed in a corner of the bed, with each arm printed using a slightly different pressure advance setting. The camera takes a photo of the pattern, which is processed by computer vision to remove the background and measure the thickness of each line. The line with the least variation wins, and the pressure advance setting used to print that line is used for the rest of the print — no blubs, no blebs.

We’ve seen other pressure-advanced calibrators before, but we like this one because it seems so cheap and easy to put together. True, it does mean sending images off to the cloud for analysis, but that seems a small price to pay for the convenience. And [Marius] is hopeful that he’ll be able to run the model locally at some point; we’re looking forward to that.

Continue reading “Cheap Endoscopic Camera Helps Automate Pressure Advance Calibration” →

Ask Hackaday: Do You Calibrate Your Instruments?

May 9, 2024 by 54 Comments

Like many of you, I have a bench full of electronic instruments. The newest is my Rigol oscilloscope, only a few years old, while the oldest is probably my RF signal generator that dates from some time in the early 1950s. Some of those instruments have been with me for decades, and have been crucial in the gestation of countless projects.

If I follow the manufacturer’s recommendations then just like that PAT tester I should have them calibrated frequently. This process involves sending them off to a specialised lab where their readings are compared to a standard and they are adjusted accordingly, and when they return I know I can trust their readings. It’s important if you work in an industry where everything must be verified, for example I’m certain the folks down the road at Airbus use meticulously calibrated instruments when making assemblies for their aircraft, because there is no room for error in a safety critical application at 20000 feet.

But on my bench? Not so much, nobody is likely to face danger if my frequency counter has drifted by a few Hz. Continue reading “Ask Hackaday: Do You Calibrate Your Instruments?” →

The Case Against Calibration Cubes

February 2, 2024 by 27 Comments

Calibration cubes have long been a staple for testing and adjusting 3D printers, but according to [Stefan] of CNC Kitchen, they’re not just ineffective—they could be leading us astray. In the video after the break he explains his reasoning for this controversial claim, and provides a viable alternative.

Such cubes are often used to calibrate the steps per millimeter for the printer’s steppers, but the actual dimensions of said cube can be impacted by over or under extrusion, in addition to how far the machine might be out of alignment. This can be further exacerbated by measuring errors due to elephant’s foot, over extruded corners, or just inaccuracies in the caliper. All these potential errors which can go unnoticed in the small 20 x 20 mm cube, while still leading to significant dimensional errors in larger prints

So what’s the solution? Not another cube. It’s something called the “CaliFlower” from [Adam] of Vector 3D. This is not a typical calibration model — it’s carefully designed to minimize measurement errors with ten internal and external measuring points with stops for your calipers. The model costs $5, but for your money you get a complete guide and spreadsheet to calculate the required of corrections needed in your firmware or slicer settings.

If you regularly switch materials in your 3D printer, [Stefan] also advises against adjusting steps per millimeter and suggests defining a scaling factor for each material type instead. With this method validated across different materials like PLA, PETG, ABS, and ASA, it becomes evident that material shrinkage plays a significant role in dimensional inaccuracy, not just machine error. While [Stefan] makes a convincing case against the standard calibration cube for dimensional calibration, he notes that is is still useful for evaluating general print quality and settings.

[Stefan] has always done rigorous testing to back his claims, and this video was no different. He has also tested the effects of filament color on part strength, the practicality of annealing parts in salt, and even printing custom filament.

Continue reading “The Case Against Calibration Cubes” →

Upgrade Puts A Lot Of Zeroes On Kit-Built Frequency Counter

December 7, 2023 by No comments

If there’s anything more viscerally pleasing than seeing an eight-digit instrument showing a measurement with all zeroes after the decimal point, we’re not sure what it could. Maybe rolling the odometer over to another 100,000 milestone?

Regardless, getting to such a desirable degree of accuracy isn’t always easy, especially when the instrument in question is a handheld frequency counter that was built from a kit 23 years ago. That’s the target of [Petteri Aimonen]’s accuracy upgrade, specifically by the addition of a custom frequency reference module. The instrument is an ELV FC-500, which for such an old design looks surprisingly modern. Its Achille’s heel in terms of accuracy is the plain crystal oscillator it uses as a frequency standard, which has no temperature compensation and thus drifts by about 0.2 ppm per degree.

For a mains-powered lab instrument, the obvious solution would be an oven-controlled crystal oscillator. Those are prohibitive in terms of space and power for a handheld instrument, so instead a VCTCXO — voltage-controlled, temperature-compensated crystal oscillator — was selected for better stability. Unfortunately, no such oscillators matching the original 4.096-MHz crystal spec could be found; luckily, a 16.384-MHz unit was available for less than €20. All that was required was a couple of flip-flops to divide the signal by four and a bit of a bodge to replace the original frequency standard. A trimmer allows for the initial calibration — the “VC” part — and the tiny PCB tucks inside the case near the battery compartment.

We enjoyed the simplicity of this upgrade — almost as much as we enjoyed seeing all those zeroes. When you know, you know.