Beginning The Machine Shop Journey With A DIY CNC

August 19, 2021 by Bryan Cockfield 24 Comments

Building a good quality machine shop may seem to present a chicken-and-egg problem, at least for anyone not willing to mortgage their home for the money needed to buy all of these tools new. Namely, that building good tools often requires good tools. To help solve this problem, [Ryan] designed and built this CNC machine which can be built with nothing other than common tools, hardware store supplies, and some readily available parts from the internet.

Since it’s being built from consumer-grade material, [Ryan] has the design philosophy of “buying precision” which means that most of the parts needed for this build are precise enough for their purpose without needing to be worked in any way before incorporation into the mill. For example, he uses a granite plate because it’s hard, flat, heavy, and sturdy enough at the time of purchase to be placed into the machine right away. Similarly, his linear guides do not need to be modified before being put to work with a high degree of precision and minimal calibration. From there, he applies the KISS principle and uses the simplest parts available. With this design process he is able to “bootstrap” a high quality mill for around $1500 USD without needing any extra tools than the ones you likely already have.

The RIG-CNC as it is known has also been made completely open source which further cements its bootstrapability, and there is a lot more detail on the project page and in the video linked below. This project is unique not simply for the mill build from common parts and tools, but because this design philosophy is so robust. Good design goes a lot farther in our builds than a lot of us might realize, and good design often results in more maintainable, hackable things that work for more uses than the original creators may have even thought about.

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DIY Camera Dolly Costs More Time Than Money

July 19, 2021 by Donald Papp 14 Comments

A camera dolly can be fantastic filmmaking tool, and [Cornelius] was determined to create his own version: the “Dope” DIY Dolly. The result not only upped his production quality, but was also entirely in line with his DIY approach to filmmaking in general.

A basic dolly design is straightforward enough: a flat platform with wheels, and some aluminum tubing upon which to roll. But while dolly assemblies are easy to purchase or rent, [Cornelius] found that his DIY version — which used easily sourced parts and about 80 hours worth of 3D printing — provided perfectly acceptable results, while opening the door to remixing and sharing with like-minded filmmakers.

Interested? Download the STL files to get started on your own version. As for the track, smooth metal pipe is best, but sometimes track made from PVC can do the job. [Cornelius] has a few additional STL files for those planning to make a base from 1″ PVC pipe, and those are on a separate download link near the bottom of the project page (here’s that link again.) Watch the Dope Dolly in action in the brief video embedded below.

On the other hand, if you prefer your DIY camera equipment to be on the smaller and more complicated end of the spectrum, be sure to check out this multi-axis camera slider.

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USB Power Bank’s Auto-Off Becomes Useful Feature In Garage Door Remote

July 6, 2021 by Donald Papp 10 Comments

For devices that are destined for momentary and infrequent use as well as battery power, some kind of power saving is pretty much a required feature. For example, when [PJ Allen] turned two ESP8266-based NodeMCU development boards into a replacement wireless remote garage door opener, a handy USB power bank ended up serving as a bit of a cheat when migrating the remote away from the workbench. Instead of moving the board from USB to battery power and implementing some kind of sleep mode or auto-off, [PJ Allen] simply plugged in a USB power bank and let it do all the work.

This is how the feature works: some USB power banks turn themselves off unless they detect a meaningful current draw. That means that if the power bank is charging a phone, it stays on, but if it’s only lighting up a few LEDs, it’ll turn itself off. This feature can be a frustrating one, but [PJ Allen] realized that it could actually be useful for a device like his garage door remote. Turning on the power bank delivers 5 V to the NodeMCU board and allows it to work, but after about fifteen seconds, the power bank turns itself off. Sure, strapping a power bank to the remote makes the whole thing bigger than it needs to be, but it’s a pretty clever use of the minimum load as an effortless auto-off feature.

The NodeMCU boards in [PJ Allen]’s DIY remote use ESP-NOW for their wireless communications, a nifty connectionless protocol from Espressif that we’ve seen used in other projects as well, such as this ESP32-based walkie-talkie.

DIY USB Microphone Seems Overkill; Is Surprisingly In-Depth

June 2, 2021 by Erin Pinheiro 4 Comments

Those of us who have been working from home through video calls for the past year can attest to the rising demand for conferencing gear such as webcams and microphones. Not wanting to spring for a boring off-the-shelf solution, serial hacker [Andy Brown] decided to design his own USB solution from scratch and show us the process from start to finish.

Deciding to go for a full digital design for the circuitry, the peripheral is based off of a MEMS microphone and an STM32 microcontroller doing the heavy lifting between it and a USB connection. [Andy] notes that MEMS microphones are very delicate and you have to design the PCB around the hole where the sound enters, which is why he went with a breakout board which has the component already soldered onto it.

As for the MCU, he reasons that since this is a off-one project which won’t be produced in large numbers, the 180 MHz ARM core shouldn’t be seen as overkill, since it also gives him more than plenty of headroom to do signal processing to make the sound clearer before sending it through to a computer by the USB audio device descriptor.

Once the components are chosen and the board designed, [Andy] goes into detail explaining the firmware he wrote for the STM32 to translate the PCM samples from the microphone’s I²S interface into a format better suited for the computer. He also describes how it then processes the audio, applying a graphic equalizer to reduce noise and then ST’s own Smart Volume Control filter, which works more like a compressor than a simple amplitude multiplication.

Finally, all files for the project, including board gerbers and the STM32 firmware are available at the bottom of his post, and to boot, a video demonstrating the project which you can check here after the break. [Andy]’s choice of microcontroller for this project is no surprise to us, given he’s already made his own development board for the STM32 G0 series. But if this digital microphone project is a bit too modern for you, why not try your hand at building a ribbon microphone instead?

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Modifying Lights For DIY Ambiance

May 23, 2021 by Bryan Cockfield 13 Comments

The ESP32 and ESP8266 spread like wildfire a few years ago due to their small form factor, low price, and wireless capability. They didn’t just take over the DIY scene, though. Plenty of mass market products began to incorporate these tiny chips as well, which means that there are some interesting pre-made devices around that are ripe for modification. In this case, using an off-brand smart light bulb as a base for an semi-proprietary lighting setup.

The lighting in this build is a generic RGB light bulb with the ability to control its color over Wi-Fi. Since it has an ESP8266 chip in it, it can be made to work with Philips Hue lights with some minor modifications, allowing a much wider range of control than otherwise available. For this one, [Vadim] needed to pry open the bulb case to access the chip, then solder wires to it for reprogramming. It needed power during this step which meant plugging the resulting mess of wires back into a lamp socket, but after this step the new programming allows the bulb to be reprogrammed remotely.

After that step is complete, though, the generic bulb is ready for its inclusion into a Hue lighting system. In this case, [Vadim] is using diyHue, a Hue emulator that allows control of the bulbs without needing to use any cloud services, running on a BeagleBone. It’s a fairly comprehensive way of adding many different types and brands of bulbs to one system, and avoids any subscription models or the use of a cloud service, which is always something we can get behind.

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A Standing Desk On The Cheap

May 17, 2021 by Chris Lott 23 Comments

A programmer forced to work from home during the pandemic, [MrAkpla] was having back pains from sitting in front of the computer all day. He considered buying a standing desk, but all the various options didn’t fit with either his desk or his budget. Not to be deterred, he devised one of the simplest standing desk implementations that we’ve seen. It clearly works for him, because he’s been using it for one year now with great success. [MrAkpla] espouses three main benefits of his approach:

Cheap as heck
Five minute set up time
Uses your existing desk

These goals were accomplished. You can see in the video below that transition from sitting to standing is indeed as quick as he claims, is clearly inexpensive, and indeed it doesn’t require any modifications to his desk or furniture.

This design centers on a having an 80 cm long monitor arm, which is quite a range of adjustment. He’s using a monitor arm pole mount from UK manufacturer Duronic. Although they are having delivery problems these days because of Brexit issues, [MrAkpla] was able to get one delivered from existing inventory outside of the UK.

Admittedly, this is a crude design — in effect two trash bins and a board. But even if this doesn’t fit well with your office decor, its a great way to try out the concept of a standing desk without the up-front investment. By the way, [MrAkpla] is on the lookout for similar monitor mounting poles from non-UK manufacturers. If you have any recommendations, put them in the comments below. If you’re interested in a DIY standing desk that is on the opposite side of the complexity spectrum, check out this beauty that we covered back in the pre-pandemic era.

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