Reliable Frequency Reference From GPS

February 28, 2021 by Bryan Cockfield 35 Comments

GPS technology is a marvel of the modern world. Not only can we reliably locate positions on the planet with remarkable accuracy and relatively inexpensive hardware, but plenty of non-location-based features of the technology are available for other uses as well. GPS can be used for things like time servers, since the satellites require precise timing in order to triangulate a position, and as a result they can also be used for things like this incredibly accurate frequency reference.

This project is what’s known as a GPSDO, or GPS-disciplined oscillator. Typically they use a normal oscillator, like a crystal, and improve its accuracy by pairing it with the timing signal from a GPS satellite. This one is a standalone model built by [Szabolcs Szigeti] who based the build around an STM32 board. The goal of the project was purely educational, as GPSDOs of various types are widely available, but [Szabolcs] was able to build exactly what he wanted into this one including a custom power supply, simple standalone UI, and no distribution amplifier.

The build goes into a good bit of detail on the design and operation of the device, and all of the PCB schematics and source code are available on the projects GitHub page if you want to build your own. There are plenty of other projects out there that make use of GPS-based time for its high accuracy, too, like this one which ties a GPS time standard directly to a Raspberry Pi.

Knockoff Kapton Nearly Sinks DIY Flex PCB Project

January 10, 2021 by Donald Papp 16 Comments

[TinkersProjects] experimented with making their own flexible PCB for LED modules inside a special fixture, and the end result was at least serviceable despite some problems. It does seem as though the issues can be at least partially blamed on some knockoff Kapton tape, which is what [TinkersProjects] used as a backing material.

Incomplete etching on this DIY flexible PCB, but still salvageable.

The approach was simple: after buying some copper foil and wide Kapton tape, simply stick the foil onto the tape and use the toner transfer method to get a PCB pattern onto the copper. From there, the copper gets etched away in a chemical bath and the process is pretty much like any other DIY PCB. However, this is also where things started to go wonky.

Etching was going well, until [TinkersProjects] noticed that the copper was lifting away from the Kapton tape. Aborting the etching process left a messy board, but it was salvageable. But another problem was discovered during soldering, as the Kapton tape layer deformed from the heat, as if it were a piece of heat shrink. This really shouldn’t happen, and [TinkersProjects] began to suspect that the “Kapton” tape was a knockoff. Switching to known-good tape was an improvement, but the adhesive left a bit to be desired because traces could lift easily. Still, in the end the DIY flexible PCB worked, though the process had mixed results at best.

Flexible PCBs have been the backbone of nifty projects like this self-actuating PoV display, so it’s no surprise that a variety of DIY PCB methods are getting applied to it.

Heat Turns 3D Printer Filament Into Springs

January 6, 2021 by Donald Papp 11 Comments

The next time you find yourself in need of some large-ish plastic springs, maybe consider [PattysLab]’s method for making plastic springs out of spare filament. The basic process is simple: tightly wind some 3D printer filament around a steel rod, secure it and wrap it in kapton tape, then heat it up. After cooling, one is left with a reasonably functional spring, apparently with all the advantages of annealed plastic.

The basic process may be simple, but [PattysLab] has a number of tips for getting best results. The first is to use a 3D-printed fixture to help anchor one end of filament to the steel rod, then use the help of an electric drill to wind the filament tightly. After wrapping the plastic with kapton tape (wrap counter to the direction of the spring winding, so that peeling the tape later doesn’t pull the spring apart), he suspends it in a pre-heated oven at 120 C for PLA and 160 C for PETG. How long does it stay in there? [PattysLab] uses the following method: when the spring is wound, he leaves a couple inches of filament sticking out to act as a visual indicator. When this segment of filament sags down, that’s his cue to begin the retrieval process. After cooling, the result is a compression or extension spring, depending on how it was wound before being heated.

[PattysLab] shared a short video on this Reddit post that shows both springs in action, and the process is all covered in the video, embedded below.

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DIY 8-Bit Computer Knows All The Tricks

December 31, 2020 by Bryan Cockfield 12 Comments

Some projects are a rite of passage within their respected fields. For computer science, building one’s own computer from scratch is certainly among those projects. Of course, we’re not talking about buying components online and snapping together a modern x86 machine. We mean building something closer to a fully-programmable 8-bit computer from the ground up, like this one from [Federico] based on 74LS logic chips.

The computer was designed and built from scratch which is impressive enough, but [Federico] completed this project in about a month as well. It can be programmed manually through DIP switches or via a USB connection to another computer, and also includes an adjustable clock which can perform steps anywhere from 1 Hz to 32 kHz. Complete with a 1024 byte memory, a capable ALU, four seven-segment LEDs and (in the second version of the computer) a 2×16 LCD disply, this 8-bit computer has it all.

Not only is this a capable machine designed by someone who clearly knows his way around a logic chip, but [Federico] has also made the code and schematics available on his GitHub page. It’s worth a read even without building your own, but if you want to go that route without printing an enormous PCB you can always follow the breadboard route.

Thanks to [killergeek] for the tip!

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Slick DIY Compound Bow Uses Coiled Springs, Toothbrush Heads

December 12, 2020 by Donald Papp 14 Comments

Compound bows (unlike recurve bows, their more mechanically-simple relatives) use a levering system with pulleys and spring tension to grant the user a mechanical advantage. We’re not exactly sure what to call [Zünder’s] bow design. He shared his unconventional take on a DIY bow that uses coiled springs as well as some other unique features.

Toothbrush heads and 3D printing make an enclosed, bristle-supported arrow rest.

What we really dig about [Zünder]’s design is how easy it is to grasp how it all works. As he demonstrates using the bow, the way the levers, pulleys, and spring tension all work together is very clear. The 3D-printed quiver and arrow rest are nice added touches, and we especially love the use of three toothbrush heads to provide contained support for a nocked arrow. The ring of bristles are sturdy enough to easily support the shaft, and don’t interfere with the arrow’s fletching.

[Zünder] has a photo gallery with a few additional photos and closeups, and you can watch him demonstrate his bow in the video embedded below.

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FM Radio From Scratch Using An Arduino

December 4, 2020 by Bryan Cockfield 50 Comments

Building radio receivers from scratch is still a popular project since it can be done largely with off-the-shelf discrete components and a wire long enough for the bands that the radio will receive. That’s good enough for AM radio, anyway, but you’ll need to try this DIY FM receiver if you want to listen to something more culturally relevant.

Receiving frequency-modulated radio waves is typically more difficult than their amplitude-modulated cousins because the circuitry necessary to demodulate an FM signal needs a frequency-to-voltage conversion that isn’t necessary with AM. For this build, [hesam.moshiri] uses a TEA5767 FM chip because of its ability to communicate over I2C. He also integrated a 3W amplifier into this build, and everything is controlled by an Arduino including a small LCD screen which displays the current tuned frequency. With the addition of a small 5V power supply, it’s a tidy and compact build as well.

While the FM receiver in this project wasn’t built from scratch like some AM receivers we’ve seen, it’s still an interesting build because of the small size, I2C capability, and also because all of the circuit schematics are available for all of the components in the build. For those reasons, it could be a great gateway project into more complex FM builds.

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Full 8-Bit Computer On Breadboards

November 23, 2020 by Bryan Cockfield 13 Comments

Getting into a big electronics project often involves the use of specialized tools, namely the use of some sort of soldering iron or other way to apply solder to often intricate, tiny, and heat-sensitive parts. While it’s best to learn to pick up this skill at some point, it’s not always necessary, even for big, complicated projects like [DerULF1]’s full 8-bit computer that he built entirely on breadboards.

For a fully featured 8-bit computer, this build goes deep into the details of how the computer works. The clock allows programs to be stepped through one cycle at a time, and even the memory can be individually accessed with a set of switches. There are plenty of other interesting features as well, such as using registers to access extra memory. It features an SPI port and PS/2 keyboard controller and also loads programs from an SD card.

The build was inspired by some of [Ben Eater]’s projects which famously focus on using logic gates and TTL chips to perform complex tasks, such as another breadboard computer which plays snake on a small display. It’s certainly a great way to learn about the inner function of computers, and better still that no soldering is required. But you may need a few extra breadboards.

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