Mechanical Logic Gates With Amplification

One of the hardest things about studying electricity, and by extension electronics, is that you generally can’t touch or see anything directly, and if you can you’re generally having a pretty bad day. For teaching something that’s almost always invisible, educators have come up with a number of analogies for helping students understand the inner workings of this mysterious phenomenon like the water analogy or mechanical analogs to electronic circuits. One of [Thomas]’s problems with most of these devices, though, is that they don’t have any amplification or “fan-out” capability like a real electronic circuit would. He’s solved that with a unique mechanical amplifier.

Digital logic circuits generally have input power and ground connections in addition to their logic connection points, so [Thomas]’s main breakthrough here is that the mechanical equivalent should as well. His uses a motor driving a shaft with a set of pulleys, each of which has a fixed string wrapped around the pulley. That string is attached to a second string which is controlled by an input. When the input is moved the string on the pulley moves as well but the pulley adds a considerable amount of power to to the output which can eventually be used to drive a much larger number of inputs. In electronics, the ability to drive a certain number of inputs from a single output is called “fan-out” and this device has an equivalent fan-out of around 10, meaning each output can drive ten inputs.

[Thomas] calls his invention capstan lever logic, presumably named after a type of winch used on sailing vessels. In this case, the capstan is the driven pulley system. The linked video shows him creating a number of equivalent circuits starting with an inverter and working his way up to a half adder and an RS flip-flop. While the amplifier pulley does take a minute to wrap one’s mind around, it really helps make the equivalent electronic circuit more intuitive. We’ve seen similar builds before as well which use pulleys to demonstrate electronic circuits, but in a slightly different manner than this build does.

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Lathe Outfitted With Electronic Gearbox

Running a metal lathe is not for the faint of heart. Without proper knowledge and preparation, these machines can quickly cause injury or destroy expensive stock, tools, or parts. The other major problem even for those with knowledge and preparedness is that some of their more niche capabilities, like cutting threads with a lead screw, can be tedious and complicated thanks to the change gear system found on some lathes. While these are useful tools for getting things done, [Not An Engineer] decided that there was a better way and got to work building an electronic gearbox to automate the task of the traditional mechanical change gear setup in this video.

What makes change gears so tricky is that they usually come as a set of many gears of different ratios, forcing the lathe operator to figure out the exact combination of gears needed to couple the spindle of the lathe to the feed screw at the precise ratio needed for cutting a specific thread pattern. It is possible to do this task but can be quite a headache. [Not An Engineer] first turned to an Arduino Nano to receive input from a rotary encoder connected to the shaft of the lathe and then instruct a motor to turn the feed screw at a set ratio.

The first major problem was that the Arduino was not nearly fast enough to catch every signal from the encoder, leading to a considerable amount of drift in the output of the motor. That was solved by upgrading to a Teensy 4.1 with a 600 MHz clock speed. There was still one other major hurdle to cross; the problem of controlling the motor smoothly when an odd ratio is selected. [Not An Engineer] used this algorithm to inspire some code, and with that and some custom hardware to attach everything to the lathe he has a working set of electronic change gears that never need to be changed again. And, if you don’t have a lathe at all but are looking to get started with one, you can always build your own from easily-sourced parts.

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Automated System Keeps Camper Van Air Fresh And Warm

Air quality has become a hot topic in recent years. [Ryan Stout] was interested in improving it in his camper van, and set about doing something about it. His solution was an automated system that provided cleaner air and better comfort to boot.

The concept was simple. [Ryan]’s system is based on an Arduino clone, and uses a SparkFun SCD40 as a CO2 sensor, and an MCP9808 for temperature. When the system detects excess carbon dioxide levels, it opens the MaxxAir fan in the camper by triggering it with an infrared signal. Similarly, when it detects excessively low temperatures inside the van, it kicks on a diesel furnace for heating. In a neat addition, to avoid the fan sucking in exhaust fumes, it also closes the fan in order to avoid exhaust fumes entering the camper unnecessarily. All the hardware was then  wrapped up in a simple 3D printed enclosure.

With this setup, [Ryan] has managed to cut the buildup of CO2 in his camper at night, and he credits this with reducing morning headaches when he’s out in the camper. We’d call that a win, to say nothing of the additional comfort created by the automatically-controlled heater! If you’re interested in something similar for your home HVAC system, we’ve got you covered.

More Ideas For Setting Up An Electronics Workbench

Setting up an electronics work area is a highly personal and situational affair, with many interesting problems to be solved, and for many of us, significant budget constraints. The requirements for electronics development vary wildly depending upon the sort of work to be undertaken, but there is core equipment that many of us would consider a bare minimum for usability. [Badar Jahangir Kayani] is at the start of his career as an electrical engineer, and has documented the kitting out of his personal work areas for others to learn from.

A place for everything, everything in its place

As we already touched upon, the cost is often the main driving factor determining what we end up with, and this cost-vs-performance/quality tradeoff is what makes some of us fret over a buying decision. Buying secondhand off eBay is an option, but a lack of warranty and the unknowable condition are not great selling points.

[Badar] has a good grasp of the basic concepts of usability, such as keeping the most frequently used tools, instruments, and components out in the open. Less frequently used stuff is stored in drawers, bins, and compartment boxes. Buying the same storage systems keeps things as consistent as much as possible since it makes storing them easier. We were particularly interested in the use of the cloud-based database solution, Airtable used to create a parts database for minimal outlay.

Oooh! Cable tray action

There is also a lot of detail about how to walk that cost/quality/performance tightrope and get the best-valued gear currently on the market. Some notable examples are the UNI-T UT61E Digital Multimeter for general test use, the Controleo3 reflow controller for SMT assembly, and the Omnifixo OF-M4 magnetic fixament kit for that fiddly wiring part. [Badar] also recommends the FumeClear Solder Fume Extractor, although they lament that particular bit of kit is still under evaluation.

Obviously, we’ve talked about work areas a lot on these pages, like this time. For those with more space, this flippin’ awesome bench will be of interest, and if space is tight (or travel is a regular thing) might we suggest this 3D printed DIN-rail mounting cube as a starting point?

Transistors That Grow On Trees

Modern technology is riddled with innovations that were initially inspired by the natural world. Velcro, bullet trains, airplanes, solar panels, and many other technologies took inspiration from nature to become what they are today. While some of these examples might seem like obvious places to look, scientists are peering into more unconventional locations for this transistor design which is both inspired by and made out of wood.

The first obvious hurdle to overcome with any electronics made out of wood is that wood isn’t particularly conductive, but then again a block of silicon needs some work before it reliably conducts electricity too. First, the lignin is removed from the wood by dissolving it in acetate, leaving behind mostly the cellulose structure. Then a conductive polymer is added to create a lattice structure of sorts using the wood cellulose as the structure. Within this structure, transistors can be constructed that function mostly the same as a conventional transistor might.

It might seem counterintuitive to use wood to build electronics like transistors, but this method might offer a number of advantages including sustainability, lower cost, recyclability, and physical flexibility. Wood can be worked in a number of ways once the lignin is removed, most notably when making paper, but removing the lignin can also make the wood relatively transparent as well which has a number of other potential uses.

Thanks to [Adrian] for the tip!

MOSFET Heater Is Its Own Thermostat

While we might all be quick to grab a microcontroller and an appropriate sensor to solve some problem, gather data about a system, or control another piece of technology, there are some downsides with this method. Software has a lot of failure modes, and relying on it without any backups or redundancy can lead to problems. Often, a much more reliable way to solve a simple problem is with hardware. This heating circuit, for example, uses a MOSFET as a heating element and as its own temperature control.

The function of the circuit relies on a parasitic diode formed within the transistor itself, inherent in its construction. This diode is found in most power MOSFETs and conducts from the source to the drain. The key is that it conducts at a rate proportional to its temperature, so if the circuit is fed with AC, during the negative half of the voltage cycle this diode can be probed and used as a thermostat. In this build, it is controlled by a set of resistors attached to a voltage regulator, which turn the heater on if it hasn’t reached its threshold temperature yet.

In theory, these resistors could be replaced with potentiometers to allow for adjustable heat for certain applications, with plastic cutting and welding, temperature control for small biological systems, or heating other circuits as target applications for this type of analog circuitry. For more analog circuit design inspiration, though, you’ll want to take a look at some classic pieces of electronics literature.

Sixteen wires of various colors are attached in pairs to record the electrical activity of split gill fungi (Schizophyllum commune) on a mossy, wooden stick. photo by Irina Petrova Adamatzky

Unconventional Computing Laboratory Grows Its Own Electronics

While some might say we’re living in a cyberpunk future already, one technology that’s conspicuously absent is wetware. The Unconventional Computing Laboratory is working to change that.

Previous work with slime molds has shown useful for spatial and network optimization, but mycelial networks add the feature of electrical spikes similar to those found in neurons, opening up the possibility of digital computing applications. While the work is still in its early stages, the researchers have already shown how to create logic gates with these fantastic fungi.

Long-term, lead researcher [Andrew Adamatzky] says, “We can say I’m planning to make a brain from mushrooms.” That goal is quite awhile away, but using wetware to build low power, self-repairing fungi devices of lower complexity seems like it might not be too far away. We think this might be applicable to environmental sensing applications since biological systems are likely to be sensitive to many of the same contaminants we humans care about.

We’ve seen a other efforts in myceliotronics, including biodegradable PCB substrates and attempts to send sensor signals through a mycelial network.

Via Tom’s Hardware.