Blacksmithing For The Uninitiated: Your First Time At The Anvil

For the past few months we’ve been running this series of Blacksmithing For The Uninitiated posts, exploring the art of forge work for a novice. It’s based upon my experience growing up around a working blacksmith’s business and becoming an enthusiastic if somewhat inexpert smith, and so far we’ve spent our time looking at the equipment you might expect to need were you embarking on your own blacksmith work. Having assembled by now a basic forge of our own it’s now time to fire it up and take to the anvil for our first bit of smithing.

Lighting a forge is easy enough. Some people do it with a gas torch, but I break a piece of firewood into sticks using a hammer with the fuller set in the hardy hole on the anvil as an impromptu splitter. Making a small fire by lighting some paper under my pile of sticks placed on the hearth next to the tuyere I start the blower and then pile coke on top of the resulting conflagration. After about ten minutes I will have a satisfying roar and a heap of glowing coals, and as they burn there will be some slag collecting in the bottom of the fire that I will eventually need to rake out. Continue reading “Blacksmithing For The Uninitiated: Your First Time At The Anvil”

It’s Never Too Early To Prepare For Halloween: With Flamethrowers

Using a legitimate flamethrower is on the bucket list for a lot of us. Even Elon Musk got into the action with his Not-A-Flamethrower flamethrower. For the rest of us non-billionaires though, we have to come up with clever reasons to build our own like “Halloween is only six months away”. [HandsomeRyan] took this approach six months ago to great effect, and recently released the files on Thingiverse for us all to enjoy.

The cover for building this project was making a Jack-o-Lantern shoot flames out of its face on-demand. The build is based around a car door locking solenoid, which has plenty of kick for applications like this. [HandsomeRyan] upgraded his old wood design with fancy 3D-printed parts which, with the help of the solenoid, deliver a blast of flammable material across a candle inside the Jack-o-Lantern via an aerosol can hidden in the pumpkin.

Part of the elegance of this project is that a car door locking solenoid is typically controlled by remote, meaning that if you want this to be remote-controlled the work has already been done for you. If you need a more timely excuse for building one of these, the Fourth of July is a little bit closer, which should work in a pinch as an excuse to build something crazy even if you’re not American.

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The Drones And Robots That Helped Save Notre Dame

In the era of social media, events such as the fire at Notre Dame cathedral are experienced by a global audience in real-time. From New York to Tokyo, millions of people were glued to their smartphones and computers, waiting for the latest update from media outlets and even individuals who were on the ground documenting the fearsome blaze. For twelve grueling hours, the fate of the 850 year old Parisian icon hung in the balance, and for a time it looked like the worst was inevitable.

The fires have been fully extinguished, the smoke has cleared, and in the light of day we now know that the heroic acts of the emergency response teams managed to avert complete disaster. While the damage to the cathedral is severe, the structure itself and much of the priceless art inside still remain. It’s far too early to know for sure how much the cleanup and repair of the cathedral will cost, but even the most optimistic of estimates are already in the hundreds of millions of dollars. With a structure this old, it’s likely that reconstruction will be slowed by the fact that construction techniques which have become antiquated in the intervening centuries will need to be revisited by conservators. But the people of France will not be deterred, and President Emmanuel Macron has already vowed his country will rebuild the cathedral within five years.

It’s impossible to overstate the importance of the men and women who risked their lives to save one of France’s most beloved monuments. They deserve all the praise from a grateful nation, and indeed, world. But fighting side by side with them were cutting-edge pieces of technology, some of which were pushed into service at a moments notice. These machines helped guide the firefighters in their battle with the inferno, and stood in when the risk to human life was too great. At the end of the day, it was man and not machine that triumphed over nature’s fury; but without the help of modern technology the toll could have been far higher.

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Arduino Fights Fire With… Water?

We don’t think we’d want to trust our fire safety to a robot carrying a few ounces of water, but as a demonstration or science project, [Tinker Guru’s] firefighting robot was an entertaining answer to the question: “What do I do with that flame sensor that came in the big box of Arduino sensors I bought from China?” You can see a video of the device below.

You can see, it is a pretty standard two-wheel robot with the drive wheels to the rear and a skid plate up front. There are a flame sensor and a water pump up forward, as well. You can probably guess, the device notices a flame and rushes to squirt water on it.

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Fail Of The Week: EPROMs, Rats’ Nests, Tanning Lamps, And Cardboard On Fire

It all started when I bought a late-1990s synthesizer that needed a firmware upgrade. One could simply pull the ROM chip, ship it off to Yamaha for a free replacement, and swap in the new one — in 2003. Lacking a time machine, a sensible option is to buy a pre-programmed aftermarket EPROM on eBay for $10, and if you just want a single pre-flashed EPROM that’s probably the right way to go. But I wanted an adventure.

Spoiler alert: I did manage to flash a few EPROMs and the RM1X is happily running OS 1.13 and pumping out the jams. That’s not the adventure. The adventure is trying to erase UV-erasable EPROMS.

And that’s how I ended up with a small cardboard fire and a scorched tanning lamp, and why I bought a $5 LED, and why I left EPROMs out in the sun for four days. And why, in the end, I gave up and ordered a $15 EPROM eraser from China. Along the way, I learned a ton about old-school UV-erasable EPROMs, and now I have a stack of obsolete silicon that’s looking for a new project like a hammer looks for a nail — just as soon as that UV eraser arrives in the mail.

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My Oscilloscope Uses Fire

If you want to visualize sound waves, you reach for your oscilloscope, right? That wasn’t an option in 1905 so physicist [Heinrich Rubens] came up with another way involving flames. [Luke Guigliano] and [Will Peterson] built one of these tubes — known as a Rubens’ tube — and will show you how you can, too. You can see a video of their results, below. Just in case a flame oscilloscope isn’t enough to attract your interest, they are driving the thing with a theremin for extra nerd points.

The guys show a short flame run and one with tall flames. The results are surprising, especially with the short flames. Of course, the time base is the length of the tube, so that limits your measurements. The tube has many gas jets along the length and with a sound source, the height of the flames correspond to the air pressure from the sound inside the tube.

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Fail Of The Week: A Candle Caused Browns Ferry Nuclear Incident

A colleague of mine used to say he juggled a lot of balls; steel balls, plastic balls, glass balls, and paper balls. The trick was not to drop the glass balls. How do you know which is which? For example, suppose you were tasked with making sure a nuclear power plant was safe. What would be important? A fail-safe way to drop the control rods into the pile, maybe? A thick containment wall? Two loops of cooling so that only the inner loop gets radioactive? I’m not a nuclear engineer, so I don’t know, but ensuring electricians at a nuclear plant aren’t using open flames wouldn’t be high on my list of concerns. You might think that’s really obvious, but it turns out if you look at history that was a glass ball that got dropped.

In the 1960s and 70s, there was a lot of optimism in the United States about nuclear power. Browns Ferry — a Tennessee Valley Authority (TVA) nuclear plant — broke ground in 1966 on two plants. Unit 1 began operations in 1974, and Unit 2 the following year. By 1975, the two units were producing about 2,200 megawatts of electricity.

That same year, an electrical inspector and an electrician were checking for air leaks in the spreading room — a space where control cables split to go to the two different units from a single control room.  To find the air drafts they used a lit candle and would observe the flame as it was sucked in with the draft. In the process, they accidentally started a fire that nearly led to a massive nuclear disaster.

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