gas

35 Articles

Building A Stump Grinder From The Ground Up

July 27, 2021 by 8 Comments

Felling a tree properly is a skill that takes some practice to master, especially without causing any injuries or property damage. Getting the tree cut down though is sometimes only half of the battle, as the stump and roots need to be addressed as well. Unless you have a few years to wait for them to naturally decompose you might want to employ a stump grinder, and unless you want to spend a chunk of money on a stump grinding service or buy your own, you might want to do what [Workshop from Scratch] did and build your own.

This stump grinder isn’t anything to scoff at, either, and might even fool some into thinking it’s a consumer grade tool from a big box store. Far from it though, as almost everything down to the frame is custom machined specifically for this build. The only thing that isn’t built from scratch, including the cutting wheel, is the beefy 15 horsepower motor. Once it gets going it is able to carve stumps down to the ground in no time thanks especially to some gear reductions in the drive line from the motor to the cutting head.

Before anyone mentions safety, it looks like [Workshop from Scratch] has made some upgrades since his last project which was a gas-powered metal cutting chainsaw. Since then it looks like he has upgraded the sheet metal to something a little thicker, even though a stump grinder has arguably lower risk due to the slower speed of the cutting wheel and also to the fact that the cutting medium is wood and not metal. There are also brakes and an emergency shutoff switch. It sure seems like a fine addition to his collection of completely custom tools.

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Joker Monitor Keeps An Eye On Hazardous Gas Levels

July 23, 2021 by 12 Comments

The Joker is a popular character in the Batman franchise, and at times uses poisonous gases as part of his criminal repertoire. That inspired this fun project by [kutluhan_aktar], which aims to monitor the level of harmful gases in the air.

The project doesn’t use just one gas sensor, but several! It packs the MQ-2, MQ-3, MQ-4, MQ-6, and MQ-9. This gives it sensitivity to a huge variety of combustible gases, as well as detecting carbon monoxide. The sensors are read by an Arduino Nano, which displays results on an RGB LED as well as an attached IPS screen.

Readings from each sensor can be selected by using an infrared remote. In order to best work as a safety device, however, it could be more useful to have the Arduino automatically cycle through each sensor, checking them periodically and raising an alarm in the event of a high reading.

The whole project is built on a custom PCB which is artfully constructed with an image of the Joker himself. It helps to make the project a bit more of a display piece, and speaks to the aesthetic skills of its creator.

It’s a fun build, and one that could be mighty capable with a few software tweaks. With that said, if you’re working in a space with real hazards from combustible gases, it may be worth investing in some properly rated safety equipment rather than relying on an Arduino project.

Incidentally, if you’d like to improve the results from using such gas sensors, we’ve looked at that in the past. Video after the break.

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Gassing Up: Understanding The Liquid Fuel Distribution Network

May 17, 2021 by 40 Comments

When someone talks about “The Grid,” as in “dropping off the grid” or “the grid is down,” we tend to think in terms of the electromagnetic aspects of the infrastructure of modern life. The mind’s eye sees The Grid as the network of wires that moves electricity from power plants to homes and businesses, or the wires, optical cables, and wireless links that form the web of data lines that have stitched the world together informatically.

The Grid isn’t just about power and data, though. A huge portion of the infrastructure of the developed world is devoted to the simple but vital task of moving liquid fuels from one place to another as efficiently and safely as possible. This fuel distribution network, comprised of pipelines, railways, and tankers trucks, is very much part of The Grid, even if it goes largely unseen and unnoticed. At least until something major happens to shift attention to it, like the recent Colonial Pipeline cyberattack.

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Clever Gas Mixer Gets Just The Right Blend For Homebrew Laser Tubes

April 28, 2021 by 11 Comments

[Lucas] over at Cranktown City on YouTube has been very busy lately, but despite current appearances, his latest project is not a welder. Rather, he built a very clever gas mixer for filling his homemade CO2 laser tubes, which only looks like a welding machine. (Video, embedded below.)

We’ve been following [Lucas] on his journey to build a laser cutter from scratch — really from scratch, as he built his own laser tube rather than rely on something off-the-shelf. Getting the right mix of gas to fill the tube has been a bit of a pain, though, since he was using a party balloon to collect carbon dioxide, helium, and nitrogen at measuring the diameter of the ballon after each addition to determine the volumetric ratio of each. His attempt at automating the process centers around a so-called AirShim, which is basically a flat inflatable bag made of sturdy material that’s used by contractors to pry, wedge, lift, and shim using air pressure.

[Lucas]’ first idea was to measure the volume of gas in the bag using displacement of water and some photosensors, but that proved both impractical and unnecessary. It turned out to be far easier to sense when the bag is filled with a simple microswitch; each filling yields a fixed volume of gas, making it easy to figure out how much of each gas has been dispensed. An Arduino controls the pump, which is a reclaimed fridge compressor, monitors the limit switch and controls the solenoid valves, and calculates the volume of gas dispensed.

Judging by the video below, the mixer works pretty well, and we’re impressed by its simplicity. We’d never seriously thought about building our own laser tube before, but seeing [Lucas] have at it makes it seem quite approachable. We’re looking forward to watching his laser project come together.

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Tech Hidden In Plain Sight: Gas Pumps

November 12, 2020 by 67 Comments

Ask someone who isn’t technically inclined how a TV signal works or how a cell phone works, or even how a two-way switch in a hall light works and you are likely to get either a blank stare or a wildly improbable explanation. But there are some things so commonplace that even the most tech-savvy of us don’t bother thinking about. One of these things is the lowly gas pump.

Gas pumps are everywhere and it’s a safe bet to assume everyone reading this has used one at some point, most of use on a regular basis. But what’s really going on there?

Most of it is pretty easy to figure out. As the name implies, there must be a pump. There’s some way to tell how much is pumping and how much it costs and, today, some way to take the payment. But what about the automatic shut off? It isn’t done with some fancy electronics, that mechanism dates back decades. Plus, we’re talking about highly combustible materials, there has to be more to it then just a big tank of gas and a pump. Safety is paramount and, experientially, we don’t hear about gas stations blowing up two or three times a day, so there must be some pretty stout safety features. Let’s pay homage to those silent safety features and explore the tricks of the gasoline trade.

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Road Pollution Doesn’t Just Come From Exhaust

September 25, 2020 by 48 Comments

Alumni from Innovation Design Engineering at Imperial College London and the Royal College of Art want to raise awareness of a road pollution source we rarely consider: tire wear. If you think about it, it is obvious. Our tires wear out, and that has to go somewhere, but what surprises us is how fast it happens. Single-use plastic is the most significant source of oceanic pollution, but tire microplastics are next on the naughty list. The team calls themselves The Tyre Collective, and they’re working on a device to collect tire particles at the source.

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How About A Nice Cuppa TEA Laser?

August 9, 2020 by 11 Comments

If lasers are your hobby, you face a conundrum. There are so many off-the-shelf lasers that use so many different ways of amplifying and stimulating light that the whole thing can be downright — unstimulating. Keeping things fresh therefore requires rolling your own lasers, and these DIY nitrogen TEA and dye lasers seem like a fun way to go.

These devices are the work of [Les Wright], who takes us on a somewhat lengthy but really informative tour of transversely excited atmospheric (TEA) lasers. The idea with TEA lasers is that a gas, often carbon dioxide in commercial lasers but either air or pure nitrogen in this case, is excited by a high-voltage discharge across long parallel electrodes. TEA lasers are dead easy to make — we’ve covered them a few times — but as [Les] points out, that ease of construction leads to designs that are more ad hoc than engineered.

In the video below, [Les] presents three designs that are far more robust than the typical TEA laser. His lasers use capacitors made from aluminum foil with polyethylene sheets for dielectric, sometimes with the addition of beautiful “doorknob” ceramic caps too. A spark gap serves as a very fast switch to discharge high voltage across the laser channel, formed by two closely spaced aluminum hex bars. Both the spark gap and the laser channel can be filled with low-pressure nitrogen. [Les] demonstrates the power and the speed of his lasers, which can even excite laser emissions in a plain cuvette of rhodamine dye — no mirrors needed! Although eye protection is, of course.

These TEA lasers honestly look like a ton of fun to build and play with. You might not be laser welding or levitating stuff with them, but that’s hardly the point.

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