laser

523 Articles

Hacking An Air Assist For The Ortur Laser

April 21, 2021 by 13 Comments

Getting great results from a laser cutter takes a bit of effort to make sure all of the settings are just right. But even then, if the air between the material and the laser source is full of smoke and debris it will interfere with the laser beam and throw off the results. The solution is to add air assist which continuously clears that area.

Earlier this year I bought an Ortur laser engraver/cutter and have been hacking on it to improve the stock capabilities. last month I talked about putting a board under the machine and making the laser move up and down easily. But I still didn’t have an air assist. Since then I found a great way to add it that will work for many laser cutter setups.

I didn’t design any of these modifications, but I did alter them to fit my particular circumstances. You can find my very simple modifications to other designs on Thingiverse. You’ll also find links to the original designs and you’ll need them for extra parts and instructions, too. It is great to be able to start with work from talented people and build on each other’s ideas.

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Scratch-Built CO2 Laser Tube Kicks Off A Laser Cutter Build

March 31, 2021 by 30 Comments

When we see a CO2 laser cutter build around these parts, chances are pretty good that the focus will be on the mechatronics end, and that the actual laser will be purchased. So when we see a laser cutter project that starts with scratch-building the laser tube, we take notice.

[Cranktown City]’s build style is refreshingly informal, but there’s a lot going on with this build that’s worth looking at — although it’s perhaps best to ignore the sourcing of glass tubing by cutting the ends off of an old fluorescent tube; there’s no mention of what became of the mercury vapor or liquid therein, but we’ll just assume it was disposed of safely. We’ll further assume that stealing nitrogen for the lasing gas mix from car tires was just prank, but we did like the rough-and-ready volumetric method for estimating the gas mix.

The video below shows the whole process of building and testing the tube. Initial tests were disappointing, but with a lot of tweaking and the addition of a much bigger neon sign transformer to power the tube, the familiar bluish-purple plasma made an appearance. Further fiddling with the mirrors revealed the least little bit of laser output — nowhere near enough to start cutting, but certainly on the path to the ultimate goal of building a laser cutter.

We appreciate [Cranktown City]’s unique approach to his builds; you may recall his abuse-powered drill bit index that we recently covered. We’re interested to see where this laser build goes, and we’ll be sure to keep you posted.

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How Laser Headlights Work

March 22, 2021 by 142 Comments

When we think about the onward march of automotive technology, headlights aren’t usually the first thing that come to mind. Engines, fuel efficiency, and the switch to electric power are all more front of mind. However, that doesn’t mean there aren’t thousands of engineers around the world working to improve the state of the art in automotive lighting day in, day out.

Sealed beam headlights gave way to more modern designs once regulations loosened up, while bulbs moved from simple halogens to xenon HIDs and, more recently, LEDs. Now, a new technology is on the scene, with lasers!

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The Devil Is In The Details For This Open Air Laser

March 17, 2021 by 23 Comments

Normally, we think of lasers as pretty complex and fairly intimidating devices: big glass tubes filled with gas, carefully aligned mirrors, cooling water to keep the whole thing from melting itself, that sort of thing. Let’s not even get started on the black magic happening inside of a solid state laser. But as [Jay Bowles] shows in his latest Plasma Channel video, building a laser from scratch isn’t actually as difficult as you might think. Though it’s certainly not easy, either.

The transversely excited atmospheric (TEA) laser in question uses high voltage passed across a a pair of parallel electrodes to excite the nitrogen in the air at standard atmospheric pressure, so there’s no need for a tube and you don’t have to pull a vacuum. The setup shakes so many UV photons out of the nitrogen that it doesn’t even need any mirrors. In fact, you should be able to get almost all the parts for a TEA laser from the hardware store. For example, the hexagonal electrodes [Jay] ends up using are actually 8 mm hex keys with the ends cut off.

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Laser Focus Made Easier With IR Filter

March 9, 2021 by 13 Comments

If you’ve used a diode laser engraver or cutter, you know that focus is critical. You’d think it would be relatively simple to get a sharp focus, but it isn’t that simple. [Makers Mashup] shows in a video how to use an adjustable IR filter to cut out all the light bleed to get a sharp image to make focusing simpler.

The filter he shows adjusts from 530nm to 750nm and is made to screw into a 72mm lens, but it works fine with your eyeballs, too. [Makers Mashup] says he’ll eventually make a stand for it so he can look through it with both hands free.

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Laser Zap That Mosquito

March 8, 2021 by 98 Comments

When we first heard of [Ildar Rakhmatulin’s] plan to use OpenCV on a Raspberry Pi to detect mosquitos and then zap them with a 1 watt laser, we thought it was sort of humorous. However, the paper points out that 700,000 people die each year from mosquito bites — we didn’t verify that, but according to the article that’s twice the number of people murdered each year. So the little pests are pretty effective assassins.

It looks as though the machine has been built, at least in a test configuration. A galvanometer aims the death ray using mirrors, and with the low power and lossy mirrors the mosquitos can only be a small distance from the machine — about a foot.

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A Scientist Made An Artificial Black Hole In The Lab, And You Won’t Believe What Happened Next

March 8, 2021 by 53 Comments

OK, that was a little click-baity, but then again, so was the announcement this week that a scientist had confirmed Hawking radiation with a lab-grown black hole. It sure got our attention, at least.

As it turns out, the truth is both less and more than meets the eye. The article above was eventually edited to better reflect the truth that, alas, we have not yet found a way to create objects so massive that even light cannot escape them. Instead, physicist [Jeff Steinhauer] and colleagues at the Technion-Israel Institute of Technology have developed an acoustic model of black holes, which is what was used to observe the equivalent of Hawking radiation for the first time. Hawking radiation is the theoretical exception to the rule that nothing makes it out of a black hole and would imply that black holes evaporate over time. The predicted radiation would be orders of magnitude weaker than the background radiation, though, making it all but impossible to detect.

That’s where [Steinhauer]’s sonic black holes come in. In these experiments, phonons, packets of mechanical vibrations that stand in for photons, are trapped in a fast-moving stream of fluid. The point in the stream where its speed straddles the local speed of sound is the equivalent to a real black hole’s event horizon; phonons inside that boundary can never escape. Except, of course, for the sonic equivalent of Hawking radiation, which the researchers found after 97,000 attempts.

When we first stumbled upon this story, we assumed a lab-grown black hole, even an acoustic analog, would take a CERN’s-worth of equipment to create. It turns out to be far simpler than that; [Steinhauer], in fact, built his black hole machine singlehandedly from relatively simple equipment. The experiments do require temperatures near absolute zero and a couple of powerful lasers, so it’s not exactly easy stuff; still, we can’t help but wonder if sonic black holes are within the reach of the DIY community. Paging [Ben Krasnow] and [Sam Zeloof], among others.

[Featured image credit: Nitzan Zohar, Office of the Spokesperson, Technion]