DIY Linear Tubular Motor Does Precise Slides

March 31, 2025 by Donald Papp 24 Comments

We’ve seen plenty of motor projects, but [Jeremy]’s DIY Tubular Linear Motor is a really neat variety of stepper motor in a format we certainly don’t see every day. It started as a design experiment in making a DIY reduced noise, gearless actuator and you can see the result here.

Here’s how it works: the cylindrical section contains permanent magnets, and it slides back and forth through the center of a row of coils depending on how those coils are energized. In a way, it’s what one would get by unrolling a typical rotary stepper motor. The result is a gearless (and very quiet) linear actuator that controls like a stepper motor.

While a tubular linear motor is at its heart a pretty straightforward concept, [Jeremy] found very little information on how to actually go about making one from scratch. [Jeremy] acknowledges he’s no expert when it comes to motor design or assembly, but he didn’t let that stop him from iterating on the concept (which included figuring out optimal coil design and magnet spacing and orientation) until he was satisfied. We love to see this kind of learning process centered around exploring an idea.

We’ve seen DIY linear motors embedded in PCBs and even seen them pressed into service as model train tracks, but this is the first time we can recall seeing a tubular format.

Watch it in action in the short video embedded below, and dive into the project log that describes how it works for added detail.

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On Sensory Weaver Building

March 2, 2025 by Arya Voronova 24 Comments

What is a sensory weaver? [Curiosiate] tells us: “A device which takes sensory data feeds in and converts it in various ways on the body as information streams as though a native sensory input.” As an example, they’ve built one.

This one, called “MK2 Lockpick” is a wrist-mounted array of linear actuators, with a lengthy design/build log to peek into. We don’t get PCB files (blame EasyEDA’s sharing), but we do at least get a schematic and more than enough pictures for anyone interested to reproduce the concept – the levels of bespoke-ness here warrant a new PCB for any newcomers to sensory weaver building, anyway. We also get a story of a proof-of-concept thermal input sensory weaver. The team even includes a lessons learned da, and plenty of inspiration throughout the posts on the blog.

This kind of tech is getting more and more popular, and we are sure there will be more to come — especially as we keep getting cool new gadgets like linear actuators in form of replacement parts. For instance, the actuators in this sensory weaver are harvested from Samsung S23 smartphones, and you could probably find suitable ones as iPhone replacement parts, too. Looking to start out in this area but want a quick build? Look no further than the venerable compass belt.

PI Board chess board on a table in a room

Chess What: One More Pi-Powered Board

December 3, 2024 by Heidi Ulrich 6 Comments

Chess is timeless, but automating it? That’s where the real magic begins. Enter [Tamerlan Goglichidze]’s Pi Board, an automated chess system that blends modern tech with age-old strategy. Inspired by Harry Potter’s moving chessboard and the commercial Square Off board, [Tamerlan] re-imagines the concept using a Raspberry Pi, stepper motors, and some clever engineering. It’s not just about moving pieces — it’s about doing so with precision and flair.

At its core, the Pi Board employs an XY stepper motor grid coupled with magnets to glide chess pieces across the board. While electromagnets seemed like a promising start, [Tamerlan] found them impractical due to overheating and polarity-switching issues. Enter servo linear actuators: efficient, precise, and perfect for the job.

But the innovation doesn’t stop there. A custom algorithm maps the 8×8 chess grid, allowing motors to track positions dynamically—no tedious resets required. Knight movements and castling? Handled with creative coding that keeps gameplay seamless. [Tamerlan] explains it all in his sleekly designed build log.

Though it hasn’t been long since we featured a Pi-powered LED chess board, we feel that [Tamerlan]’s build stands out for its ingenuity and optimization. For those still curious, we have a treasure trove of over fifty chess-themed articles from the last decade. So snuggle up during these cold winter months and read up on these evergreens!

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The Sunchronizer Keeps Your Solar Panel Aligned

August 15, 2024 by Bryan Cockfield 34 Comments

In the past few years, the price-per-watt for solar panels has dropped dramatically. This has led to a number of downstream effects beyond simple cost savings. For example, many commercial solar farms have found that it’s now cheaper to install a larger number of panels in fixed positions, rather than accepting the extra cost, maintenance, and complexity of a smaller number panels that use solar tracking to make up the difference. But although this practice is fading for large-scale power production, there are still some niche uses for solar tracking. Like [Fabian], if you need to maximize power production with a certain area or a small number of panels you’ll wan to to build a solar tracker.

[Fabian]’s system is based on a linear actuator which can tilt one to four panels (depending on size) in one axis only. This system is an elevation tracker, which is the orientation generally with respect to latitude, with a larger elevation angle needed in the winter and a lower angle in the summer. [Fabian] also designs these to be used in places like balconies where this axis can be more easily adjusted. The actuator is controlled with an ESP32 which, when paired with a GPS receiver, can automatically determine the sun’s position for a given time of day and adjust the orientation of the panel to provide an ideal elevation angle on a second-by-second basis. The ESP32 also allows seamless integration with home automation systems like SmartHome as well.

Although this system only tracks the sun in one axis right now, [Fabian] is working on support for a second axis which mounts the entire array on a rotating table similar to an automatic Lazy Susan. This version also includes a solar tracking sensor which measures solar irradiance in the direction the panel faces to verify that the orientation of the panel is maximizing power output for a given amount of sunlight. Tracking the sun in two axes can be a complicated problem to solve, but some solutions we’ve seen don’t involve any GPS, programming, or even control electronics at all.

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Möbius Tank’s Twisty Treads Became Bendy

January 14, 2024 by Donald Papp 14 Comments

[James Bruton]’s unusual Möbius Tank has gotten a little more unusual with the ability to bend itself, which allows it to perform turns even though it is a single-track vehicle.

The turning radius isn’t great, but three-point turns are perfectly feasible.

The Möbius Tank was a wild idea that started as a “what if” question: what if a tank tread was a Möbius strip? We saw how [James] showed it could be done, and he demonstrated smart design and assembly techniques in the process.

He’s since modified the design to a single-track, and added a flex point in the center of the body. Two linear actuators work together to make the vehicle bend, and therefore give it the ability to steer and turn. A normal tread would be unable to bend in this way, but the twist in the Möbius tread accommodates this pivot point perfectly well.

It works, but it’s not exactly an ideal vehicle. With the tread doing a 90-degree twist on the bottom, there isn’t a lot of ground clearance. In addition, since the long vehicle has only a single tread, it is much taller than it is wide. Neither does it any real favors when it comes to stability over uneven terrain, but it’s sure neat to try.

Even if it’s not practical, Möbius Tank is wild to look at. Check it out in the video, embedded just under the page break.

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Homebrew Linear Actuators Improved

September 8, 2023 by Al Williams 19 Comments

[Harrison Low] published some 3D-printed linear actuators, which generated a lot of interest. He got a lot of advice from people on the Internet, and he took it to heart. The result: an improved version that you can see in the video below.

The original design used carbon fiber and Kevlar and was quite stiff. The actuators could move very fast, which was important to [Harrison]. However, they were also prone to wear and had issues with the force required to assemble them. He also wanted the design to be more modular to facilitate repair. The new design removes the bowden tubes, and the resulting actuator is both easier to assemble and easier to service.

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Carbon Fiber And Kevlar Make This Linear Actuator Fast And Strong

May 3, 2023 by Dan Maloney 9 Comments

When it comes to the “build versus buy” question, “buy” almost always wins. The amount of time you have to put into building something is rarely justified, especially with a world of options available at the click of a mouse.

That’s not always the case, of course. These custom-made linear actuators are a perfect example of when building your own wins. For a planned ball-juggling robot, [Harrison Low] found himself in need of linear actuators with long throw distance, high speed, and stiff construction. Nothing commercially available checked all the boxes, so he set out to design his own.

A few design iterations later, [Harrison] arrived at the actuators you see in the video below. Built mainly from carbon fiber tubing and 3D-printed parts, the actuators have about 30 centimeters of throw, and thanks to their cable-drive design, they’re pretty fast — much faster than his earlier lead screw designs. The stiffness of the actuator comes by way of six bearings to guide the arm, arranged in two tiers of three, each offset by 60 degrees. Along with some clever eccentric spacers to fine-tune positioning, this design provides six points of contact that really lock the tube into place.

The cable drive system [Harrison] used is pretty neat too. A Kevlar kite string is attached to each end of the central tube and then through PTFE tubes to a pulley on an ODrive BLDC, which extends and retracts the actuator. It’s a clever design in that it keeps the weight of the motor away from the actuator, but it does have its problems, as [Harrison] admits. Still, the actuator works great, and it looks pretty cool while doing it. CAD and code are available if you want to roll your own.

These actuators are cool enough, but the real treat here will be the ball juggler [Harrison] is building. We’ve seen a few of those before, but this one looks like it’s going to be mighty impressive.

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