Ingenuity May Be Grounded, But Its Legacy Will Be Grand

January 30, 2024 by Donald Papp 11 Comments

[Eric Berger] has a thoughtful and detailed article explaining why Ingenuity, NASA’s small helicopter on Mars, was probably far more revolutionary than many realize, and has a legacy to grant the future of off-world exploration that is already being felt.

Ingenuity was recently grounded due to rotor damage, having already performed far beyond the scope of its original mission. The damage, visible by way of a shadow from one of the rotors, might not look like much at first glance, but flying in the vanishingly-thin atmosphere of Mars requires the 1.18 meter (3.9 foot) carbon fiber blades to spin at very high speeds — meaning even minor rotor damage could be devastating.

Perseverance and Ingenuity pose for a selfie on Mars.

[Eric] points out a lot that is deeply interesting and influential about Ingenuity. Not only is successful powered flight on another planet a real Wright brothers moment, but how Ingenuity came to be validates a profoundly different engineering approach for NASA.

To work in the space industry is to be constrained by mass. But even so, Ingenuity‘s creators had a mere four pounds to work with. That’s for rotors, hardware, electronics, batteries, solar panel — all of it. NASA’s lightest computer module alone weighed a pound, so engineers had no choice but to depart from the usual NASA way of doing things to get it done at all. Not everyone at NASA was on board. But Ingenuity worked, and it worked wonderfully.

Powered flight opens new doors, and not just for support roles like navigation planning. There’s real science that can be done if powered flight is on the table. For example, [Eric] points out that inaccessible terrain such as the Valles Marineris canyon on Mars is doubtlessly scientifically fascinating, but at 4,000 km long and up to 7 km deep, rover-based exploration is not an option.

So Long And Thanks For All The Flights: Ingenuity Permanently Grounded After 72 Flights

January 25, 2024 by Dan Maloney 43 Comments

Just a few hours ago, NASA dropped some devastating news: Ingenuity will fly no more. Three years after dropping from the belly of the Perseverance rover and after 72 flights through the thin Martian atmosphere, the little helicopter that could now can’t, after having sustained damage to one or more of its rotors during its final landing.

Shadow of *Ingenuity*‘s rotor blade, showing damage suffered during a rough landing.

NASA’s terminal diagnosis of Ingenuity comes from a photo from one of the helicopter’s cameras, which shows a chunk missing from the tip of one of its rotors, likely caused by a rough landing after transiting a flat, sandy area that may have confused the aircraft’s navigational cameras.

While this is anything but good news, it’s not at all unexpected and in a way long overdue. Ingenuity was designed for a primary mission of just five flights, which it accomplished all the way back in May of 2021. There was heavy speculation at the time that Ingenuity might not even do that; we can recall one of the team members suggesting the odds were that Ingenuity’s tenure as the first controlled powered flying machine on another world would end as twisted wreckage in the newest, smallest crater on Mars.

But happily, Ingenuity proved the oddsmakers — and possibly those wishing to temper expectations — spectacularly wrong. In fact, by the fourth flight, it was clear that Ingenuity was in it for the long haul, enough so that NASA redefined its mission to “operational demonstration” and gave it another 30 sols of flight time. This gave the team the flight time needed to prove the helicopter’s worth as a scout for Perseverance and not just a distracting sideshow from the primary mission of searching for signs of ancient life on Mars.

Continue reading “So Long And Thanks For All The Flights: Ingenuity Permanently Grounded After 72 Flights” →

Ingenuity’s 62nd Flight And Attempting A New Speed Record

October 12, 2023 by Maya Posch 17 Comments

One of the fun aspects of exploring a new planet is that you can set a lot of new records, as is the case with the very first Mars-based helicopter, Ingenuity. Since its inaugural flight on April 19th of 2021, Ingenuity has flown 61 times, setting various records for distance traveled and other parameters. Although setting the first record is easy on account of anything being better than literally nothing, the real challenge lies in exceeding previously set records, as the team behind Ingenuity seeks to do again with flight 62 and a new speed record.

Targeting October 12th, the goal is to travel 268 meters (1.33 furlong) at a maximum altitude of 18 meters while hitting 10 meters per second (36 km/h), which would shatter the 8 m/s (28.8 km/h) set by flight 60. Although still quite a distance to the 240 m/s required to hit Mach 1 on Mars, the fact that this feat is being performed by a first-of-its-kind helicopter in the thin Martian atmosphere, using off-the-shelf components that were expected to last maybe a handful of flights, is nothing short of amazing.

(Thanks to [Mark Stevens] for the tip!)

(Top image: Fourth flight of Ingenuity (circled), captured by Perseverance rover. Source: NASA/JPL)

Hackaday Links: August 20, 2023

August 20, 2023 by Dan Maloney 14 Comments

In some ways, we’ve become a little jaded when it comes to news from Mars, which almost always has to do with the Ingenuity helicopter completing yet another successful flight. And so it was with the report of flight number 54 — almost. It turns out that the previous flight, which was conducted on July 22, suffered a glitch that cut the flight short by forcing an immediate landing. We had either completely missed that in the news, or NASA wasn’t forthcoming with the news, perhaps until they knew more. But the details of the error are interesting and appear related to a glitch that happened 46 flights before, way back in May of 2021, that involves dropped frames from the video coming from the helicopter’s down-facing navigational camera. When this first cropped up back on flight six, it was only a couple of missed frames that nearly crashed the craft, thanks to confusion between the video stream and the inertial data. Flight engineers updated the aircraft’s software to allow for a little more flexibility with dropped frames, which worked perfectly up until the aborted flight 53.

Continue reading “Hackaday Links: August 20, 2023” →

Hackaday Links: July 16, 2023

July 16, 2023 by Dan Maloney 26 Comments

Last week, we noted an attempt to fix a hardware problem with software, which backfired pretty dramatically for Ford when they tried to counter the tendency for driveshafts to fall out of certain of their cars by automatically applying the electric parking brake.

This week, the story is a little different, but still illustrates how software and hardware can interact unpredictably, especially in the automotive space. The story centers on a 2015 Optima recall for a software update for the knock sensor detection system. We can’t find the specifics, but if this recall on a similar Kia model in the same model year range and a class-action lawsuit are any indication, the update looks like it would have made the KSDS more sensitive to worn connecting rod damage, and forced the car into “limp home mode” to limit damage to the engine if knocking is detected.

A clever solution to a mechanical problem? Perhaps, but because the Kia owner in the story claims not to have received the snail-mail recall notice, she got no warning when her bearings started wearing out. Result: a $6,000 bill for a new engine, which she was forced to cover out of pocket. Granted, this software fix isn’t quite as egregious as Ford’s workaround for weak driveshaft mounting bolts, and there may very well have been a lack of maintenance by the car’s owner. But if you’re a Kia mechanical engineer, wouldn’t your first instinct have been to fix the problem causing the rod bearings to wear out, rather than papering over the problem with software?

Continue reading “Hackaday Links: July 16, 2023” →

Hackaday Links: July 9, 2023

July 9, 2023 by Dan Maloney 8 Comments

Good news this week from Mars, where Ingenuity finally managed to check in with its controllers after a long silence. The plucky helicopter went silent just after nailing the landing on its 52nd flight back on April 26, and hasn’t been heard from since. Mission planners speculated that Ingenuity, which needs to link to the Perseverance rover to transmit its data, landed in a place where terrain features were blocking line-of-sight between the two. So they weren’t overly concerned about the blackout, but still, one likes to keep in touch with such an irreplaceable asset. The silence was broken last week when Perseverance finally made it to higher ground, allowing the helicopter to link up and dump the data from the last flight. The goal going forward is to keep Ingenuity moving ahead of the rover, acting as a scout for interesting places to explore, which makes it possible that we’ll see more comms blackouts. Ingenuity may be more than ten-fold over the number of flights that were planned, but that doesn’t mean it’s ready for retirement quite yet.

Continue reading “Hackaday Links: July 9, 2023” →

Hackaday Links: June 4, 2023

June 4, 2023 by Dan Maloney 9 Comments

A report released this week suggests that 50 flights into its five-flight schedule, the Mars helicopter might be starting to show its age. The report details a protracted communications outage Ingenuity’s flight controllers struggled with for six sols after flight 49 back in April. At first attributed to a “communications shadow” caused by the helicopter’s robotic buddy, Perseverance, moving behind a rocky outcrop and denying line of sight, things got a little dicey once the rover repositioned and there was still no joy. Since the helicopter has now graduated from “technology demonstration” to a full-fledged member of the team tasked with scouting locations for the rover while respecting the no-fly zone around it, it was essential to get it flying again. Several attempts to upload a flight plan failed with nothing but an acknowledgment signal from the helicopter, but a final attempt got the program uploaded and flight 50 was a complete if belated success. So that’s good, but the worrying news is that since Sol 685, the helicopter has been switching in and out of nighttime survival mode. What that portends is unclear, but no matter how amazing the engineering is, there’s only so much that can be asked on Ingenuity before something finally gives.

Continue reading “Hackaday Links: June 4, 2023” →