Cheetah MX4 Mini: A Pint-Sized 3D Printer Controller

December 28, 2025 by Matt Varian 31 Comments

There’s a seemingly unending list of modifications or upgrades you can make to a 3D printer. Most revolve around the mechanical side of things, many are simple prints or small add-ons. This upgrade is no small task: this 17-year-old hacker [Kai] took on designing and building his own 3D printer control motherboard, the Cheetah MX4 Mini.

He started the build by picking out the MCU to control everything. For that, he settled on the STM32H743, a fast chip with tons of support for all the protocols he could ask for, even as he was still nailing down the exact features to implement. For stepper drivers, [Kai] went with four TMC stepstick slots for silent motor control. There are provisions for sensorless homing and endstops, support for parallel and serial displays, and both USB-C and microSD card slots for receiving G-code. It can drive up to three fans as well as two high-amperage loads, such as for the heated bed.

All these features are packed into a board roughly the size of a drink coaster. Thanks to the STM32H743, the Cheetah MX4 Mini supports both Marlin and Klipper firmware, a smart choice that lets [Kai] leverage the massive amount of work that’s already gone into those projects.

One of the things that stood out about this project is the lengths to which [Kai] went to document what he did. Check out the day-by-day breakdown of the 86 hours that went into this build; reading through it is a fantastic learning aid for others. Thanks [JohnU] for sending in this tip! It’s great to see such an ambitious project not only taken on and accomplished, but documented along the way for others to learn from. This is a fantastic addition to the other 3D printer controllers we’ve seen.

A PCB Can Be A Hydrofoil, If It Really Wants To

November 23, 2025 by Tyler August 10 Comments

You know those old cliche that the younger generations have begun to cynically despise: “follow your dreams!” “You can be anything you put your mind to!” — well, perhaps they are true on occasion. For instance when [rctestflight] had PCBs that dreamed of becoming a hydrofoil, he found a way to make that dream come true.

It’s kind of obvious in retrospect: printed circuit boards are made of FR4, which is a form of fiberglass, and you know what else is commonly made of fiberglass? Boats. So yes, the material is suited for this task. The fact that solder joints hold up to use in a little remote-control hydrofoil is less obvious, but good to know. It certainly makes for easier assembly for those of us who have developed an allergy to epoxy.

Ease of assembly wasn’t really the point here: the point was that by making the “mast” of the hydrofoil out of PCB– that’s the part that holds the underwater wing– [rctestflight] figured he could (shock!) print a circuit onto it. Specifically, a liquid-level sensor, and because microcontrollers are so cheap these days he went the “total overkill” route of embedding an ESP32 on each mast. He started with a resistive sensor, but since those self-corrode too quickly, the team switched to a capacitive sensor that doesn’t need to form a galvanic cell in salt water. Come to think of it, that might still be a problem with the solder joint between the PCBs. Good thing nobody will be riding this one.

Having such a sensor and brain close-coupled allows for a faster control loop than the sonar [rctestflight] had previously been using to control his hydrofoil’s altitude.. Pivoting each mast with its own servo made for a smooth flight over the water— well, once they got the PID tuning set, anyway. Check it out in the video embedded below.

We’ve seen PCB used for enclosures before, and even the chassis of a rover, but using it for a hydrofoil is a new hack. Continue reading “A PCB Can Be A Hydrofoil, If It Really Wants To” →

Is This The Last PCB You’ll Ever Buy?

November 2, 2025 by Tyler August 44 Comments

Breadboards are great, but as the world moves more and more to having SMD as a standard, prototyping straight PCBs is becoming more common. If you’re mailing off to China for your PCBs, it’s shockingly quick for what it is, but a one-week turnaround is not “rapid prototyping”. [Stephen Hawes] has been on a quest on his YouTube channel for the ideal rapid-prototyping PCB solution, and he thinks he’s finally got it.

Now, if you’re only doing single-layer PCBs, this is a solved problem. You can mechanically mill, or laser cut, or chemically etch your way to PCB perfection, far faster than the Chinese fabs can get you a part. If you want a double-sided board, however, vias are both a pain in the keister to do yourself, and a rate-limiting step.

[Stephen Hawes] hit on the idea of buying a bulk set of PCBs from the usual vendors. The boards will be simple copper pours with vias in a grid with just a bit of etching. PCB Vendors are good at that, after all, and it’s not going to cost much more than raw copper. [Stephen] then uses the template of this “viagrid” board to lay out the circuit he’s prototyping, and it’s off to the races. Continue reading “Is This The Last PCB You’ll Ever Buy?” →

PCBs The Prehistoric Way

September 18, 2025 by Elliot Williams 46 Comments

When we see an extremely DIY project, you always get someone who jokes “well, you didn’t collect sand and grow your own silicon”. [Patrícia J. Reis] and [Stefanie Wuschitz] did the next best thing: they collected local soil, sieved it down, and fired their own clay PCB substrates over a campfire. They even built up a portable lab-in-a-backpack so they could go from dirt to blinky in the woods with just what they carried on their back.

This project is half art, half extreme DIY practice, and half environmental consciousness. (There’s overlap.) And the clay PCB is just part of the equation. In an effort to approach zero-impact electronics, they pulled ATmega328s out of broken Arduino boards, and otherwise “urban mined” everything else they could: desoldering components from the junk bin along the way.

The traces themselves turned out to be the tricky bit. They are embossed with a 3D print into the clay and then filled with silver before firing. The pair experimented with a variety of the obvious metals, and silver was the only candidate that was both conductive and could be soldered to after firing. Where did they get the silver dust? They bought silver paint from a local supplier who makes it out of waste dust from a jewelry factory. We suppose they could have sat around the campfire with some old silver spoons and a file, but you have to draw the line somewhere. These are clay PCBs, people!

Is this practical? Nope! It’s an experiment to see how far they can take the idea of the pre-industrial, or maybe post-apocalyptic, Arduino. [Patrícia] mentions that the firing is particularly unreliable, and variations in thickness and firing temperature lead to many cracks. It’s an art that takes experience to master.

We actually got to see the working demos in the flesh, and can confirm that they did indeed blink! Plus, they look super cool. The video from their talk is heavy on theory, but we love the practice.

DIY clay PCBs make our own toner transfer techniques look like something out of the Jetsons.

Continue reading “PCBs The Prehistoric Way” →

Hacking Printed Circuit Board To Create Casing And Instrument Panels

August 9, 2025 by John Elliot V 11 Comments

Over on Hackaday.io our hackers [Angelo] and [Oscarv] are making a replica of the PDP-1. That is interesting in and of itself but the particularly remarkable feature of this project is its novel use of printed circuit boards for casing and instrument panels.

What does that mean in practice? It means creating a KiCad file with a PCB for each side of the case/panel. These pieces can then be ordered from a board house and assembled. In the video below the break you will see an example of putting such a case together. They use sticky tape for scaffolding and then finish things off by soldering the solder joints on each edge together.

Continue reading “Hacking Printed Circuit Board To Create Casing And Instrument Panels” →

Open-Source, Flexible E-Reader

August 3, 2025 by Bryan Cockfield 30 Comments

Although the most popular e-reader by far is the Kindle, some argue that its primary use isn’t even as an e-reader at all but rather as a storefront for one of the world’s richest companies. For those who want user-focused consumer electronics instead, we’ll often reach for something more untethered, like an off-brand ebook that’s nothing more than an Android tablet with an e-paper display or even a jailbroken Kindle freed from the chains of Amazon. But as our 555 enthusiast community continually points out, even these are overkill for reading books. Enter the ZEReader.

The ZEReader started out as a bachelor’s engineering thesis project by [Anna-Lena Marx], whose goal was an open-source, microcontroller-based e-reader instead of the Linux or Android ones most commonly available. She’s based the firmware around the Zephyr Real-Time Operating System, which is an RTOS geared towards embedded devices. With this as a backbone, it’s trivially easy to implement the e-reader on different microcontrollers as well as use a wide variety of screens. Although the firmware is a work-in-progress, it’s already mature enough to support all of the basics of an e-reader, such as reading .epub files, navigating through the book, and saving progress. It even includes basic HTML parsing.

Continue reading “Open-Source, Flexible E-Reader” →

Transparent PCBs Trigger 90s Nostalgia

July 25, 2025 by Lewin Day 42 Comments

What color do you like your microcontroller boards? Blue? Red? Maybe white or black? Sadly, all of those are about to look old hat. Why? Well, as shared by [JLCPCB], this transparent Arduino looks amazing.

The board house produced this marvel using its transparent flexible printed circuit (FPC) material. Basically, the stuff they use for ribbon cables and flex PCBs, just made slightly differently to be see-through instead of vaguely brown.

The circuit in question is a Flexduino, an Arduino clone specifically designed to work on flexible substrates. It looks particularly good on this transparent material, with the LEDs glowing and the white silkscreen for contrast. If you like what you see, you can order your own circuits using this material directly from JLCPCB’s regular old order form.

Most of all, this project reminds us of the 1990s. Back then, you could get all kinds of games consoles and other electronics with transparent housings. There was the beloved PlayStation Crystal, while Nintendo did something similar with the N64 while adding a whole line of tinted color and charcoal versions too. Somehow seeing a bit of the inside of things is just cool. Even if, in some cases, it’s just to avoid smuggling in prisons.

It took decades before you could get custom PCBs quickly and easily. Now, board houses are competing for the enthusiast (consumer?) market, and competition is spurring development of crazy stuff like transparent and even glow in the dark PCBs. What next? We’re thinking edible, ROHS and WEEE be damned. Drop your thoughts in the comments.

Thanks to [George Graves] for the tip!