A Look Inside An Old-School Synchroscope

September 28, 2022 by Dan Maloney 7 Comments

There’s nothing quite like old-school electrical gear, especially the stuff associated with power distribution. There’s something about the chunky, heavy construction, the thick bakelite cases, and the dials you can read from across the room. Double points for something that started life behind the Iron Curtain, as this delightful synchroscope appears to have.

So what exactly is a synchroscope, you ask? As [DiodeGoneWild] explains (in the best accent a human being has ever had), synchroscopes are used to indicate when two AC power sources are in phase with each other. This is important in power generation and distribution, where it just wouldn’t be a good idea to just connect a freshly started generator to a stable power grid. This synchroscope has a wonderfully robust mechanism inside, with four drive coils located 90° apart on a circular stator. Inside that is a moving coil attached to the meter’s needle, which makes this an induction motor that stops turning when the two input currents are in phase with each other.

The meter is chock full of engineering goodies, like the magnetic brake that damps the needle, and the neat inductive coupling method used to provide current to the moving coil. [DiodeGoneWild] does a great job explaining how the meter works, and does a few basic tests that show us the 60-odd years since this thing was made haven’t caused any major damage. We’re eager to see it put to the full test soon.

This is just the latest in a series of cool teardowns by [DiodeGoneWild]. He recently treated us to a glimpse inside an old-ish wattmeter, and took a look at friggin’ laser-powered headlights, too.

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Ultrasonic Array Powers This Halloween Spirit Writer

October 12, 2021 by Dan Maloney 16 Comments

The spooky season is upon us, and with it the race to come up with the geekiest way to scare the kids. Motion-activated jump-scare setups are always a crowd-pleaser, but kind of a cheap thrill in our opinion. So if you’re looking for something different for your Halloween scare-floor, you might consider “spirit writing” with ultrasound.

The idea that [Dan Beaven] has here is a variation on the ultrasonic levitation projects we’ve seen so many of over the last couple of years. While watching bits of styrofoam suspended in midair by the standing waves generated by carefully phased arrays of ultrasonic transducers is cool, [Dan] looks set to take the concept to the next level. Very much still a prototype, the setup has a 256-transducer matrix suspended above a dark surface. Baking powder is sprinkled over the writing surface to stand in for dust, which is easily disturbed by the sound waves reflecting off the hard surface. The array can be controlled to make it look like an unseen hand is tracing out a design in the dust, and the effect is pretty convincing. We’d have chosen “REDRUM” rather than a pentagram, but different strokes.

[Dan] obviously has a long way to go before this is ready for the big night, but the proof-of-concept is sound. While we wait for the finished product, we’ll just file this away as a technique that might have other applications. SMD components are pretty small and light, after all — perhaps an ultrasonic pick-and-place? In which case, sonic tweezers might be just the thing.

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Cut Through The Noise, See Tiny Signals

November 1, 2018 by Bryan Cockfield 18 Comments

An oscilloscope is a handy tool for measuring signals of all kinds, but it’s especially useful if you want to measure something with a periodic component. Modern oscilloscopes have all kinds of features built-in that allow you sample a wide range of signals in the hundreds of megahertz, and make finding and measuring your signal pretty easy, provided you know which buttons to push. There are some advanced oscilloscope methods that go beyond the built-in features of even the best oscilloscopes, and [AM] has a tutorial on one of them.

The method used here is called phase-senstitive detection, and allows tiny signals to be found within noise, even if the magnitude of the noise is hundreds of times greater than the signal itself. Normally this wouldn’t be possible, but by shifting the signal out of the DC range and giving it some frequency content, and then using a second channel on the oscilloscope to measure the frequency content of the source and triggering the oscilloscope on the second channel, the phase of the measured signal can be sifted out of the noise and shown clearly on the screen.

In [AM]’s example, he is measuring the intensity of a laser using a photodiode with a crude amplifier, but even with the amplifier it’s hard to see the signal in the noise. By adding a PWM-like signal to the power source of the laser and then syncing it up with the incoming signal from the photodiode, he can tease out the information he needs. It’s eally a fascinating concept, and if you fancy yourself a whiz with an oscilloscope this is really a tool you should have in your back pocket. If you’re new to this equipment, we do have a primer on some oscilloscope basics, too.

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Radar In Space: The Gemini Rendezvous Radar

July 26, 2018 by Dan Maloney 37 Comments

In families with three kids, the middle child always seems to get the short end of the stick. The first child gets all the attention for reaching every milestone first, and the third child will forever be the baby of the family, and the middle child gets lost in-between. Something similar happened with the U.S. manned space program in the 60s. The Mercury program got massive attention when America finally got their efforts safely off the ground, and Apollo naturally seized all the attention by making good on President Kennedy’s promise to land a man on the moon.

In between Mercury and Apollo was NASA’s middle child, Project Gemini. Underappreciated at the time and even still today, Gemini was the necessary link between learning to get into orbit and figuring out how to fly to the Moon. Gemini was the program that taught NASA how to work in space, and where vital questions would be answered before the big dance of Apollo.

Chief among these questions were tackling the problems surrounding rendezvous between spacecraft. There were those who thought that flying two spacecraft whizzing around the Earth at 18,000 miles per hour wouldn’t work, and Gemini sought to prove them wrong. To achieve this, Gemini needed something no other spacecraft before had been equipped with: a space radar.

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Hand-Wound Brushless Motors Revive Grounded Quad

June 6, 2017 by Dan Maloney 33 Comments

You’re happily FPVing through the wild blue yonder, dodging and jinking through the obstacles of your favorite quadcopter racing course. You get a shade too close to a branch and suddenly the picture in your goggles gets the shakes and your bird hits the dirt. Then you smell the smoke and you know what happened – a broken blade put a motor off-balance and burned out a winding in the stator.

What to do? A sensible pilot might send the quad to the healing bench for a motor replacement. But [BRADtheRipper] prefers to take the opportunity to rewind his burned-out brushless motors by hand, despite the fact that new ones costs all of five bucks. There’s some madness to his method, which he demonstrates in the video below, but there’s also some justification for the effort. [Brad]’s coil transplant recipient, a 2205 racing motor, was originally wound with doubled 28AWG magnet wire of unknown provenance. He chose to rewind it with high-quality 25AWG enameled wire, giving almost the same ampacity in a single, easier to handle and less fragile conductor. Plus, by varying the number of turns on each pole of the stator, he’s able to alter the motor’s performance.

In all, there are a bunch of nice tricks in here to file away for a rainy day. If you need to get up to speed on BLDC motor basics, check out this primer. Or you may just want to start 3D printing your own BLDC motors.

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Demodulating BPSK31 With OpAmps And 555s

December 29, 2014 by Brian Benchoff 16 Comments

BPSK31 is an extremely popular mode for amateur radio operators; it’s efficient and has a narrow bandwidth and can be implemented with a computer sound card or an Arduino. Just like it says on the tin, it’s phase shift keying, and a proper implementation uses a phase detection circuit or something similar. [Craig] thought it would be fun to build an analog BPSK31 demodulator and hit upon the idea of doing this with amplitude demodulation. No, this isn’t the way you’re supposed to do it, but it works.

Data is transmitted via BPSK31 with a phase shift of 180 degrees being a binary 0, and no phase shift being a binary 1. [Craig]’s circuit uses an op-amp and a pair of diodes to do a full wave rectification of the signal, which basically makes a binary 1 logic high, and binary 0 logic low.

This rectified signal is then fed into a comparator, making the output go high when the signal is above 2V, and low when the signal is below 1V. That’s all you need to do to get bits out of the signal, all [Craig] had to do after that was figure out a way to sample it.

A 555 set up in astable mode running at 31.25 Hz provides the clock, synchronized with the signal by connecting the comparator’s output to the 555 trigger input. The timer clock ends up being slightly slower, but thanks to the varicode character set, the maximum number of binary ones the circuit will see is nine; every time the trigger sees a zero, the timer’s trigger is reset, re-synchronizing the receiver’s clock.

Yes, it’s a hack, and no, this isn’t how you’re supposed to receive PSK. It does, however, work, and you can thank [Craig] for that.