Extending bicycles can lift it's rider a meter into the air on four pneumatic pistons

Extending Bicycle Will Let You Stand Out Above The Crowd

September 2, 2021 by Danie Conradie 10 Comments

Some bicycles are built primarily for practicality, while others are more focused on novel looks. [Make It Extreme]’s latest project, the extending bicycle, falls squarely in the latter category.

Built around four custom-machined pneumatic pistons, this electric bike can lift the rider about a meter into the air with the flick of a switch. The front pair forms the bicycle’s forks, while the rear pair is mounted between the frame and swingarm. A small onboard compressor is used to charge a pair of modified fire extinguishers, which feed the pistons via pneumatic valves mounted on the handlebars. The wheels and brakes were scavenged from an old scooter. Since the length between the crankset and rear wheel never changes, there is no need to struggle with chain tensioners as the ride height changes.

While we would hate to face-plant from that height, it certainly looks like a fun ride and conversation starter. This is the case for many of [Make It Extreme]’s projects, like a ridable tank track and monowheel motorcycle.

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Pneumatic Actuator Made Out Of Lasercut Plastic

March 30, 2021 by Lewin Day 17 Comments

Pneumatics are a great solution for all kinds of actuators, and can even be used for logic operations if you’re so inclined. Typically, such actuators rely on nicely machined metal components with airtight rubber seals. But what if you did away with all that? [Richard Sewell] decided to investigate.

The result is a pneumatic actuator built out of lasercut acetal parts. The mechanism consists of of two outer layers of plastic acting as the enclosure, and a cut-out middle layer which creates the air chamber and houses the actuating arm itself. It’s a single-acting design, meaning the air can push the actuator one way, with a spring for return to the neutral position. The action is quite fast and snappy, too.

[Richard] aims to tweak the design further by improving the registration between the features of each layer and reduce the rubbing of the actuator’s rotor on the surrounding parts. If you’ve got the know-how, sound off in the comments. Alternatively, consider looking into soft pneumatics as well. Video after the break.

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Pneumatic Glove For Therapy And Experimentation

February 12, 2020 by Lewin Day 3 Comments

Many projects have aimed to replicate the function of the human hand, creating robotic structures that mimic real anatomy. Fewer have attempted to work with human hands directly. SoftGlove is a project by [france.bonde] that uses pneumatics to do just that.

The glove works by using a silicone pneumatic actuator for each digit on the human hand, attached to a glove. These are created with 3D printed molds, into which EcoFlex silicone is poured. A FlowIO device is used to run the pneumatics, which combines a microcontroller with penumatic hardware to pump air in and out of the actuators.

The goal of the project is to use a companion unit, in which a glove with flex sensors is used to make the SoftGlove mimic its movements. This would allow SoftGlove to move the fingers of a person with damaged muscle control, potentially aiding the muscles and nerves to recover when used in a therapeutic setting.

It’s exciting to see typical maker technologies used in a context to create better outcomes for patients, and we’re excited to see where this project leads next. It also has potential applications for robotic actuators, too. Programmable Air is another exciting project working in this space, too. And of course, if you’ve got a hot pneumatics project you’re cooking up in the garage, be sure to let us know!

Used EDM Electrodes Repurposed As Air Bearings For Precision Machine Tools

November 18, 2019 by Dan Maloney 14 Comments

If you’ve ever played air hockey, you know how the tiny jets of air shooting up from the pinholes in the playing surface reduce friction with the puck. But what if you turned that upside down? What if the puck had holes that shot the air downward? We’re not sure how the gameplay would be on such an inverse air hockey table, but [Dave Preiss] has made DIY air bearings from such a setup, and they’re pretty impressive.

Air bearings are often found in ultra-precision machine tools where nanometer-scale positioning is needed. Such gear is often breathtakingly expensive, but [Dave]’s version of the bearings used in these machines are surprisingly cheap. The working surfaces are made from slugs of porous graphite, originally used as electrodes for electrical discharge machining (EDM). The material is easily flattened with abrasives against a reference granite plate, after which it’s pressed into a 3D-printed plastic plenum. The plenum accepts a fitting for compressed air, which wends its way out the micron-sized pores in the graphite and supports the load on a thin cushion of air. In addition to puck-style planar bearings, [Dave] tried his hand at a rotary bearing, arguably more useful to precision machine tool builds. That proved to be a bit more challenging, but the video below shows that he was able to get it working pretty well.

We really enjoyed learning about air bearings from [Dave]’s experiments, and we look forward to seeing them put to use. Perhaps it will be in something like the micron-precision lathe we featured recently.

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Bringing Pneumatics To The Masses With Open Source Soft Robotics

June 14, 2019 by Helen Leigh 7 Comments

Soft robotics is an exciting field. Mastering the pneumatic control of pliable materials has enormous potential, from the handling of delicate objects to creating movement with no moving parts. However, pneumatics has long been overlooked by the hacker community as a mode of actuation. There are thousands of tutorials, tools and products that help us work with motor control and gears, but precious few for those of us who want to experiment with movement using air pressure, valves and pistons.

Physicist and engineer [tinkrmind] wants to change that. He has been developing an open source soft robotics tool called Programmable Air for the past year with the aim of creating an accessible way for the hacker community to work with pneumatic robotics. We first came across [tinkrmind]’s soft robotics modules at World Maker Faire in New York City in 2018 but fifty beta testers and a wide range of interesting projects later — from a beating silicone heart to an inflatable bra — they are now being made available on Crowd Supply.

We had the chance to play with some of the Programmable Air modules after this year’s Makerfaire Bay Area at Bring A Hack. We can’t wait to see what squishy, organic creations they will be used for now that they’re out in the wild.

If you need more soft robotics inspiration, take a look at this robotic skin that turns teddy bears into robots from Yale or these soft rotating actuators from Harvard.

See a video of the Programmable Air modules in action below the cut. Continue reading “Bringing Pneumatics To The Masses With Open Source Soft Robotics” →

Air Bubble Characters Float Along This Unique Scrolling Display

November 30, 2018 by Dan Maloney 16 Comments

We’ve seen a lot of unique large-format scrolling message boards on these pages, but most of them use some sort of established technology – LEDs, electromechanical flip-dots, and the like – in new and unusual ways. We’re pretty sure this air-bubble dot matrix display is a first, though.

While it may not be destined for the front of a bus or a train station arrivals and departures board, [jellmeister]’s bubble display shows some pretty creative thinking. It started with a scrap of multiwall polycarbonate roofing – Corotherm is the brand name – of the type to glaze greenhouses and other structures. The parallel tubes are perfect for the display, although individual tubes could certainly be substituted. A plastic end cap was fabricated; air nozzles in each channel were plumbed to an air supply through solenoid valves. An Arduino with a couple of motor driver hats allows pulses of air into each channel to create reasonably legible characters that float up the tube. The video below shows it in use at a Maker Faire, where visitors could bubble up their own messages.

It took some tweaking to get it looking as good as it does, but there’s plenty of room for improvement. We wonder whether colored liquid might help, or perhaps adding a Neopixel or even a laser to each channel to add some contrast. Maybe something to cloud the water slightly would help; increasing the surface tension with a salt solution might make the bubbles more distinct. We doubt it’ll ever have the contrast ratio of a flip-dot display, but it certainly has a charm all its own.

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Friday Hack Chat: Air Hacking

October 24, 2018 by Brian Benchoff 1 Comment

The field of soft robotics sure seems a lot less mature than your standard servo motor and metal framed robot arms. Maybe that’s because building a robot to flex is harder, and maybe it’s because the best methods of constructing soft robotics have only been around for a decade or so. Maybe, though, it’s because it’s hard to control air.

For this week’s Hack Chat, we’re going to be discussing Air Hacking with [Amitabh Shrivastava]. [Amitabh] is a grad student at ITP, NYU studying creative technology, where he makes interactive art, tools for research, and experiments with various materials. Lately he has been developing Programmable-Air, a pneumatic controller for soft robotics. We’ve seen his work at ThiMaker Faire, and it’s an awesome project in this year’s Hackaday Prize.

In this chat we will be talking about DIY soft robotics. Soft robotics is a growing field with a lot of low hanging fruits within grasp of the hobbyist maker. In addition to sharing experience and resources about building your own soft robots, we will talk about actuation! Tune in to see how you can use pneumatics in your next project.

During this week’s Hack Chat, we’ll be discussing:

Pneumatics
Programmable Air
Soft Robotics
Methods of adding pneumatics to your project

You are, of course, encouraged to add your own questions to the discussion. You can do that by leaving a comment on the Air Hacking Hack Chat and we’ll put that in the queue for the Hack Chat discussion.

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Friday, October 26th, at noon, Pacific time. If time zones got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Friday; join whenever you want and you can see what the community is talking about.