PVC

110 Articles

Clean Enclosures, No Printing Necessary

March 29, 2026 by 52 Comments

Unless you’re into circuit sculptures, generally speaking, a working circuit isn’t the end-point of a lot of electronics projects. To protect your new creation from grabby hands, curious paws, and the ravages of nature, you’ll probably want some kind of enclosure. These days a lot of us would probably run it off on the 3D printer, but some people would rather stay electronics hobbiests without getting into the 3D printing hobby. For those people, [mircemk] shares how he creates professonal-looking enclosures with handtools.

The name [mircemk] will seem familiar to longtime readers– we’ve featured many of his projects, and they’ve always stood out for the simple but elegant enclosures he uses. The secret, it turns out, is thin PVC sheeting from a sign shop. At thicknesses up to and including 5 mm, the material can be bent by hand and cut with hobby knives. It’s obviously also amenable to drilling and cutting with woodworking tools as well. Drilling is especially useful to make holes for indicator LEDs. [mircemk] recommends cyanoacrylate universal glue to hold pieces together. For holding down the PCB, the suggestion of double-sided tape will work for components that won’t get too hot.

Rather than paint, the bold contrasting colours we’ve become used to are applied using peel-and-stick wallpaper, which is a great idea. It’s quick, zero mess, and the colour is guaranteed to be evenly applied. It might even help hold the PVC enclosure together ever so slightly. You can watch him do it in the video embedded below.

We hate to say it, but for a one-off project, this technique probably does beat a 3D printed box for professional looks, assuming you have [mircemk]’s motorskills. If you don’t have said motor skills, check out this parametric project box generator. If you’d rather avoid PVC while making a square box to hold a PCB, have you considered using PCBs?

Thanks to [mircemk] for the tip! If you have a tip or technique you want to share, please box it up and send it to the tipsline

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LoRa Repeater Lasts 5 Years On PVC Pipe And D Cells

December 2, 2025 by 64 Comments

Sometimes it makes sense to go with plain old batteries and off-the-shelf PVC pipe. That’s the thinking behind [Bertrand Selva]’s clever LoRaTube project.

PVC pipe houses a self-contained LoRa repeater, complete with a big stack of D-size alkaline cells.

LoRa is a fantastic solution for long-range and low-power wireless communication (and popular, judging by the number of projects built around it) and LoRaTube provides an autonomous repeater, contained entirely in a length of PVC pipe. Out the top comes the antenna and inside is all the necessary hardware, along with a stack of good old D-sized alkaline cells feeding a supercap-buffered power supply of his own design. It’s weatherproof, inexpensive, self-contained, and thanks to extremely low standby current should last a good five years by [Bertrand]’s reckoning.

One can make a quick LoRa repeater in about an hour but while the core hardware can be inexpensive, supporting electronics and components (not to mention enclosure) for off-grid deployment can quickly add significant cost. Solar panels, charge controllers, and a rechargeable power supply also add potential points of failure. Sometimes it makes more sense to go cheap, simple, and rugged. Eighteen D-sized alkaline cells stacked in a PVC tube is as rugged as it is affordable, especially if one gets several years’ worth of operation out of it.

You can watch [Bertrand] raise a LoRaTube repeater and do a range test in the video (French), embedded below. Source code and CAD files are on the project page. Black outdoor helper cat not included.

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PVC Pipe Structure Design That Skips Additional Hardware

October 12, 2025 by 47 Comments

[Baptiste Marx] shares his take on designing emergency structures using PVC pipe in a way that requires an absolute minimum of added parts. CINTRE (French, English coverage article here) is his collection of joint designs, with examples of how they can be worked into a variety of structures.

Basic joints have many different applications.

PVC pipe is inexpensive, widely available, and can often be salvaged in useful quantities even in disaster areas because of its wide use in plumbing and as conduits in construction. It can be cut with simple tools, and once softened with heat, it can be re-formed easily.

What is really clever about [Baptiste]’s designs is that there is little need for external fasteners or hardware. Cable ties are all that’s required to provide the structural element of many things. Two sawhorse-like assemblies, combined with a flat surface, make up a table, for example.

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All-Sky Camera Checks For Aurora

February 16, 2024 by 4 Comments

The aurora borealis (and its southern equivalent, the aurora australis) is a fleeting and somewhat rare phenomenon that produces vivid curtains of color in the sky at extreme latitudes. It’s a common tourist activity to travel to areas where the aurora is more prevalent in order to catch a glimpse of it. The best opportunities are in the winter though, and since most people don’t want to spend hours outside on a cold night night in high latitudes, an all-sky camera like this one from [Frank] can help notify its users when an aurora is happening.

Because of the extreme temperatures involved, this is a little more involved than simply pointing a camera at the sky and hoping for the best. The enclosure and all electronics need to be able to withstand -50°C and operate at at least -30. For the enclosure, [Frank] is going with PVC tubing with a clear dome glued into a top fits to the end of the pipe, providing a water-resistant enclosure. A Raspberry Pi with a wide-angle lens camera sits on a 3D printed carriage so it can easily slide inside. The electronics use power-over-ethernet (PoE) rather than a battery due to the temperature extremes, which conveniently provides networking capabilities for viewing the images.

This is only part one of this build — in part two [Frank] is planning to build a system which can use this camera assembly to detect the aurora automatically and send out notifications when it sees it. Watching the night sky from the comfort of a warm house or sauna isn’t the only reason for putting an all-sky camera to use, either. They can also be used to observe meteors as they fall and then triangulate the position of the meteorites on the ground.

Building A Simple Compressed Air Cannon Is Easy

January 1, 2024 by 33 Comments

The world of warfare was revolutionized by the development of black powder, fireworks, cannons, and the like. You don’t need any of that chemical nonsense to just have fun, though, as this compressed air cannon from [OtisLiu153] demonstrates.

The build uses PVC pipes for both the barrel and the air tank. In the case of the latter, avoiding over-pressurization is key to avoiding injury, though some will say you should simply never build a PVC pipe pressure vessel at all. In this case, [OtisLiu153] strictly recommends 150 psi as a limit, which is nicely within the 280 PSI rating of the 2″ Schedule 40 PVC being used. Though, as they note, the connections in the design aren’t necessarily up to the same rating.

Off-the-shelf couplings are used to piece everything together, with the twin-reservoir design also acting as a useful shoulder mount. Charging the cannon is done via a Schrader valve, as you might find on a bike’s inner tube, and firing is achieved via a ball valve.

Of course, if you build such an air cannon yourself, just be careful with your aim. Video after the break.

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Re-imagining The Water Supply

October 15, 2023 by 48 Comments

Getting freshwater supplied across cities and towns in a reliable and safe way is no simple task. Not only is a natural freshwater reservoir or other supply needed, but making sure the water is safe to drink and then shipping it out over a dense network of pumps and pipes can cost a surprising amount of time and money. It also hinges on a reliable power grid, which is something Texas resident [Suburban Biology] doesn’t have. But since fresh water literally falls out of the sky for free, he decided to take this matter into his own hands.

The main strategy with a system like this is to keep the rainwater as clean as possible before storage so that expensive treatment systems are less necessary. That means no asphalt shingles, a way to divert the first bit of rain that washes dust and other contaminants off the roof away, and a safe tank. This install uses a 30,000 gallon tank placed above ground for storage, but that’s not the only thing that goes into a big rainwater catchment system like this. A system of PVC pipes are needed both for sending rainwater from the roofs of the buildings into the tank and for pumping it into the home for use. With all of that in place it’s both a hedge against climate change, unstable electric grids, and even separates the user from the local aquifer which may or may not have its own major issues depending on where you live.

While Texas legally protects the rights of citizens to collect and store rainwater, the same isn’t true for all areas. For example, Colorado only just passed a law allowing the collection and storage of a meager 110 gallons of rainwater and forbade it entirely beforehand. There are some other considerations for a project like this too, largely that above-ground systems generally won’t work in cold climates. On the other hand, large systems like these are really only needed where rainfall is infrequent; in more tropical areas like south Florida a much smaller storage system can be used

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Homebrew Tire Inflator Pushes The Limits Of PVC Construction

March 22, 2023 by 23 Comments

Let’s just clear something up right from the start with this one: there’s literally no reason to build your own tire inflator from scratch, especially when you can buy a perfectly serviceable one for not a lot of money. But that’s missing the point of this build entirely, and thinking that way risks passing up yet another fascinating build from PVC virtuoso [Vang Hà], which would be a shame

The chances are most of you will recall [Vang Hà]’s super-detailed working PVC model excavator, and while we’re tempted to say this simple air pump is a step toward more practical PVC builds, the fact remains that the excavator was a working model with a completely homebrew hydraulic system. As usual, PVC is the favored material, with sheet stock harvested from sections of flattened pipe. Only the simplest of tools are used, with a hand drill standing in for a lathe to make such precision components as the compressor piston. There are some great ideas here, like using Schrader tire valves as the intake and exhaust valves on the pump cylinder. And that’s not to mention the assembly tips, like making a hermetic seal between the metal valves and the PVC manifold by reaming out a hole with a heated drill bit.

We’re not sure how much abuse a plastic compressor like this will stand up to, but then again, we’ve seen some commercially available tire inflators with far, far less robust internals than this one.

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