Custom Rotary Switch Takes A Motor

April 10, 2019 by Al Williams 9 Comments

There are certain challenges we all will have to face sooner or later. Changing a flat tire in the rain, trying to put on a shirt that doesn’t quite fit, or producing a 16 position rotary switch for a replica computer front panel. There was a time when something like this would be a major undertaking, but with the help of a 3D printer [Mike Gardi] was able to build good looking switches that were big enough to be motor driven.

Switches of course are old tech, and there are plenty of ways to make contacts. [Mike] settled on using 16 small magnets and reed switches. This works, but you probably wouldn’t want to use it where the switch might get close to an external magnet. It does however make for a neat assembly without a lot of mechanical work. It also resists wear compared to a brush type arrangement.

The switch is a little large, but it could probably be made smaller with proper contacts. However, you still need at least some magnets to provide the detents without making mechanical changes.

We couldn’t help but think of the homemade rotary switches from the do it yourself computer that used sewing thread spools, wires, and paper clips. It would be fun to revisit that computer with an eye to making things using a 3D printer. We liked the knob, but if you only need a reproduction knob, there are other ways to go.

Maker Faire NY: Getting Physical With Minecraft

September 30, 2018 by Tom Nardi 6 Comments

If you’ve been hanging around Hackaday for a while, you’ve likely seen a few attempts to bridge the real world with the voxel paradise that is Minecraft. In the past, projects have connected physical switches to virtual devices in the game, or took chunks of the game’s blocky landscape and turned it into a 3D printable file. These were interesting enough endeavors, but fairly limited in their scope. They assumed you had an existing world or creation in Minecraft that you wanted to fiddle with in a more natural way, but didn’t do much for actually playing the game.

But “Physical Minecraft” presented at the 2018 World Maker Faire in New York, offered a unique way to bring players a bit closer to their cubic counterparts. Created by [Manav Gagvani], the physical interface has players use a motion detecting wand in combination with an array of miniature Minecraft blocks to build in the virtual world.

The wand even detects various gestures to activate an array of “Spells”, which are effectively automated build commands. For example, pushing the wand forward while making a twisting motion will automatically create a tunnel out of the selected block type. This not only makes building faster in the game, but encourages the player to experiment with different gestures and motions.

A Raspberry Pi 3 runs the game and uses its onboard Bluetooth to communicate with the 3D printed wand, which itself contains a MetaWear wearable sensor board. By capturing his own moves and graphing the resulting data with a spreadsheet, [Manav] was able to boil down complex gestures into an array of integer values which he plugged into his Python code. When the script sees a sequence of values it recognizes, the relevant commands get passed onto the running instance of Minecraft.

You might assume the wand itself is detecting which material block is attached to it, but that bit of magic is actually happening in the base the blocks sit on. Rather than trying to uniquely identify each block with RFID or something along those lines, [Manav] embedded an array of reed switches into the base which are triggered by the presence of the magnet hidden in each block.

These switches are connected directly to the GPIO pins of the Raspberry Pi, and make for a very easy way to determine which block has been removed and installed on the tip of the wand. Things can get tricky if the blocks are put into the wrong positions or more than one block are removed at a time, but for the most part it’s an effective way to tackle the problem without making everything overly complex.

We’ve often talked about how kid’s love for Minecraft has been used as a way of getting them involved in STEM projects, and “Physical Minecraft” was a perfect example. There was a line of young players waiting for their turn on the wand, even though what they were effectively “playing” was the digital equivalent of tossing rocks. [Manav] would hand them the wand and explain the general idea behind his interface, reminding them that the blocks in the game are large and heavy: it’s not enough to just lower the wand, it needs to be flicked with the speed and force appropriate for the hefty objects their digital avatar is moving around.

Getting kids excited about hardware, software, and performing physically demanding activities at the same time is an exceptionally difficult task. Projects like “Physical Minecraft” show there can be more to playing games than mindless button mashing, and represent something of a paradigm shift for how we handle STEM education in an increasingly digital world.

Mechanisms: The Reed Switch

March 1, 2018 by Kristina Panos 75 Comments

Just about everywhere you go, there’s a reed switch nearby that’s quietly going about its work. Reed switches are so ubiquitous that you’re probably never more than a few feet away from one at any given time, especially at home or in the car. You might have them on your doors and windows as part of a burglar alarm system. They keep your washing machine from running when the lid is open, and they put your laptop to sleep when you close the lid. They know if the car has enough brake fluid and whether or not your seat belt is fastened.

Reed switches are interesting devices with a ton of domestic and industrial applications. We call them switches, but they’re also sensors. In fact, they only do the work of a switch while they can sense a magnetic field. They are capable of switching AC or DC at low and high voltages, but they don’t need electricity to work. Since they’re sealed in glass, they are impervious to dirt, dust, corrosion, temperature swings, and explosive environments. They’re cheap, they’re durable, and in low-current applications they can last for about a billion actuations.

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Definitive Dog Feeding With Arduino

February 27, 2018 by Kristina Panos 3 Comments

Some dogs have no sense of self-preservation. Given the opportunity, they will eat until they’re sick. It’s up to us humans to both feed them and remember doing it so they aren’t accidentally overfed. In a busy household with young children, the tricky part is the remembering.

[Bryan]’s family feeds their dog Chloe once a day, in the mornings. She was a rescue who spent a few years scrounging for meals on the street, so some part of her is always interested in finding food, even if she just ate. Each morning, the flurry of activity throughout the house is compounded by Chloe’s repeated requests for food, so [Bryan] got his kids involved and built a simple circuit that lets everyone know—at a glance—whether Chloe was fed.

Chloe’s kibble is kept in a touch-top wastebasket that flips open at the press of a button. [Bryan]’s dog-fed detector uses a reed switch and an Arduino clone to detect when the lid is opened. When the reed switch goes, low, the Arduino lights up an LED. The light stays on for two hours and then shuts off automatically to get ready for the next day. You don’t have to beg for a demo video, because it’s waiting for you after the break.

Since Chloe devours a bowl of food in about two minutes flat, maybe the next project for [Bryan]’s family could teach her to slow down a bit.

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Always Misplacing Your Keys? You Can Fix That With Some Logic Chips

February 4, 2018 by Kristina Panos 19 Comments

Every time he came home, it was the same thing. As soon as he crossed the threshold, his keys just disappeared. There was no other logical explanation for it. And whenever it was time to leave again, he had to turn the house upside down to find them.

One day, [out-of-the-box] decided he’d had enough and built a door-activated alarm system out of stuff he had on hand—a decade counter, a cheapo reed switch-based door alarm, and some transistors. When the door is closed, the decade counter’s output is set to light up a green LED. When he comes home and opens the door, the reed switch closes, triggering the decade counter to shift its output to the next pin. The red LED comes on, and NPN transistor grounds the piezo, sounding the alarm. The only way to stop it is by inserting a shorted 1/4″ phone plug conveniently attached to his key ring into a jack on the circuit board until he hears that satisfying click of safe key-ping.

For those times when immediately plugging the keys into the wall isn’t feasible, or if his keys should disappear before he has the chance, there’s a momentary on the board that will stop the symphony of robotic cicadas blasting out from the piezo. It’s also good for family members who don’t want to play along or haven’t yet earned their 1/4″ plug.

Be sure to check out the build video after the break, which is just through that door there. And keep an eye on your keys, eh? Hackaday is not responsible for lost or stolen personal articles. Should you lose them, we can only suggest making a new car key from the spare and printing replacements for any standard keys.

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Opto-Isolating Automatic Cat Feeder Problems

October 7, 2017 by Kristina Panos 22 Comments

When you buy an off-the-shelf automatic cat feeder, you might well expect it to do the one thing it’s supposed to do. Feed the cat. Well, at least as long as you do your part by keeping it filled with food nuggets. [Stephen] had the sneaking suspicion that his feeder was slacking occasionally, and set out to prove this theory.

He had a few ideas for approaching the investigation. One was to set up a web cam, but that proved unreliable. Another idea was to log the weight changes of the food bowl. This seemed like a possibility because the reading would change dramatically whenever it was filled. The method he settled on is a good one, too — monitor the motor’s activity and look for holes. After all, the motor only runs when it’s feeding time.

The design is based around a smart door/window alarm, which is little more than a reed switch with networking capabilities. [Stephen] wired up an opto-isolator so that when the motor runs, the reed switch is triggered but not fried, and the event gets logged in Google Sheets. Any missed meals are weeded out with a script that alerts [Stephen] via email and text that his poor kitty is hungry.

If [Stephen] ever wants to build his own cat feeder, we have plenty of designs for inspiration.

Have Alexa Open Your Garage Door

September 3, 2017 by John Baichtal 17 Comments

[yoyotechKnows] built an Alexa-controlled garage door opener after his Liftmaster stopped working. Now all he has to do is holler at his mobile phone and he can raise and lower his garage doors at will.

His project is based around a Photon WiFi kit, with a pair of LCC 120 digital relays triggering the two doors, reed switches, and a serial-equipped LCD to display door status, with Alexa, IFTTT, and OpenHab to process the commands. You can find his code in the project writeup.

Currently he has a LCD display informing him of the status of each door, hot glued a reed switch to keep track of whether each one is closed. This might seem a little bit extraneous since he can also just look at the doors from within the garage. However, he’s thinking about putting the display inside his house. But couldn’t he just ask Alexa?

We love us our home automation here at Hackaday, with everything from swimming pools to chicken coops rigged for app control and datalogging.

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