Throw Out That Box? No, Build A Shelving Unit

June 9, 2022 by Kristina Panos 17 Comments

Are you one of those people who hoards cardboard for someday, and then periodically breaks it all down and puts it out for recycling because you haven’t done anything with it yet? Well, load up a new blade in the utility knife and fire up that hot glue gun, because the [Cardboard Ninja]’s gonna show you how to make a shelving unit from the biggest box in your collection.

[Cardboard Ninja] goes about the build quite smartly, cutting the legs from the four long bends already in the cardboard. This is repeated in the shelves, which are made from the box’s sides — [Cardboard Ninja] takes advantage of the bends when it comes to cutting out the shelves and creates the other three with the edge of a metal ruler. The rest of the cardboard is devoted to supports for shelves and legs.

While you could use this unit to hold all the other, smaller boxen you have lying around, that would be a gross under-utilization. You see, the way this is put together, it can hold upwards of 133 lbs (60 kg) total, provided the rules of weight distribution are followed, and the heaviest things are on the bottom shelf.

That does seem like a lot of weight, but given that this was constructed by someone who has a holster for their utility knife and calls themselves [Cardboard Ninja], I think we can trust their stress tests and just go with it. Given that, it’s always a good idea to anchor shelving units to the wall.

You know, this would make a pretty good entry into the second Challenge of this year’s Hackaday Prize. Remember: this is the final weekend to enter, and the window closes at 7AM Pacific on Sunday, so get hackin’!

Continue reading “Throw Out That Box? No, Build A Shelving Unit” →

2022 Hackaday Prize: Reuse, Recycle, And Revamp All The Things

June 7, 2022 by Kristina Panos 2 Comments

Where has the year gone? It’s already summer in the Northern Hemisphere, and the second Challenge of the 2022 Hackaday Prize ends this weekend, along with your chance at one of ten $500 prizes. If you thrive on last-minute challenges, consider the eleventh hour upon you. But don’t panic; there’s still a decent amount of time left to start a new project over on Hackaday.io and get it entered into the contest.

The second Challenge focuses on creating new ways of recycling materials. What does this look like? That’s a pretty broad topic, but it could be anything from a better method of chip harvesting to an inexpensive and/or low-energy process for shredding used plastic and forming it into millable blocks.

Don’t just think big on a commercial scale — imagine what people can do at home with the stuff in their recycle bin or their neighbor’s trash. If everyone had access to one of [Jerzeek]’s plastic scanners for identifying the type of plastic that mystery bucket or old watering can was made of, just think what could be done. As long as your project focuses on reusing, recycling, or revamping, we want to see it!

So far, we’ve seen a bunch of excellent projects, many of which are focused on recycling plastic. There’s the Pullstruder, which creates PET filament from plastic bottles, and a method for vacuum-forming HDPE plastic directly from milk jugs. There has to be more than one way to upcycle acrylic scraps into new sheets and jewelry, but the best one definitely involves a panini press and a car jack.

Recycling plastic is totally fantastic, but it’s not the only material available at the dump. You’ll probably have no trouble finding tires from which to make footstools and tables, and if you’re lucky, there’ll be an old phone that could be turned into an IoT assistant. If you want to take the circularity thing literally, dig up a printer and and old CD player and turn them into a mini pottery machine that uses cornstarch.

[jude_pullen] is vacu-forming plastic milk jugs ’til the cows come home.

[Guillermo Perez Guillen]’s cornstarch mini pottery machine spins us right round.

So basically, we have a bunch of awesome entries right now, but we don’t have yours! Remember: it doesn’t have to be a new project, just a new project page. Did you revolutionize recycling during lockdown? Make a new project and tell us about it! Just don’t forget to actually enter the thing by using the drop-down on the left before 7AM PDT on Sunday, June 12th. Need a time converting countdown thingy? We’ve got you.

After the recycle bin is empty, we’ll be moving on immediately to the Hack It Back challenge. This time, we’ll be asking you to teach old tech new tricks, or to bring a piece of gear back from the dead. Turn a blender into a Dremel-like tool, or give an old ‘scope a screen upgrade. You know what to do!

With Rocket Lab’s Daring Midair Catch, Reusable Rockets Go Mainstream

May 12, 2022 by Tom Nardi 34 Comments

We’ve all marveled at the videos of SpaceX rockets returning to their point of origin and landing on their spindly deployable legs, looking for all the world like something pulled from a 1950s science fiction film. On countless occasions founder Elon Musk and president Gwynne Shotwell have extolled the virtues of reusable rockets, such as lower operating cost and the higher reliability that comes with each booster having a flight heritage. At this point, even NASA feels confident enough to fly their missions and astronauts on reused SpaceX hardware.

Even so, SpaceX’s reusability program has remained an outlier, as all other launch providers have stayed the course and continue to offer only expendable booster rockets. Competitors such as United Launch Alliance and Blue Origin have teased varying degrees of reusability for their future vehicles, but to date have nothing to show for it beyond some flashy computer-generated imagery. All the while SpaceX continues to streamline their process, reducing turnaround time and refurbishment costs with each successful reuse of a Falcon 9 booster.

But that changed earlier this month, when a helicopter successfully caught one of Rocket Lab’s Electron boosters in midair as it fell back down to Earth under a parachute. While calling the two companies outright competitors might be a stretch given the relative sizes and capabilities of their boosters, SpaceX finally has a sparing partner when it comes to the science of reusability. The Falcon 9 has already smashed the Space Shuttle’s record turnaround time, but perhaps Rocket Lab will be the first to achieve Elon Musk’s stated goal of re-flying a rocket within 24 hours of its recovery.

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A vape pen, broken into parts, all laid out on a cutting mat

2022 Hackaday Prize: Disposable Vape Pens Turned Project Parts

May 5, 2022 by Arya Voronova 49 Comments

Disposable vape pens, a sub-genre of electronic cigarettes, have been a fad for a few years now – they’re small self-contained devices with a rechargeable battery and some vape liquid inside. As the battery discharges and the liquid runs out, the entire vape pen is typically thrown out. [Dimitar] wants to change that, however, and teaches us how to reuse as much of the vape pen as possible — as yet another underappreciated source for parts we can use in our projects.

In an extensive worklog, he breaks down and documents a vape pen’s inner workings, coupled with a video we’ve placed below the break showing ways to disassemble them. In these, he shows how we can reuse the casing and the plastic parts, should any of us be interested in a project that happens to fit the e-cig form factor. Attention is paid to the sensor that triggers the evaporation — it may look like a microphone, but is actually a purpose-built pressure-sensor with a high-side switch! He tears into one of these in a separate video, showing how to reuse it as a capacitive touch controller. He also aiming to assemble a small database of related resources on GitHub, currently, hosting the files for the protection circuit he developed as part of his recommendations for safely reusing vape pen Li-ion batteries.

[Dimitar]’s journey is ongoing, and we can’t wait to see some fun uses for these components that he will certainly stumble upon on his way! For instance, here’s a hacker using an e-cig battery to power a pair of RGB LED-adorned sunglasses, replacing the AAAA battery they originally came with. We’ve seen hackers make guides on reusing each and every part of microwave ovens, printers and laptops, and we ourselves have talked about reusing ATX power supplies and computer mice.

Continue reading “2022 Hackaday Prize: Disposable Vape Pens Turned Project Parts” →

Recycling Plastic Into Filament

April 28, 2022 by Bryan Cockfield 43 Comments

Plastic is a remarkable material in many ways. Cheap, durable, and versatile, it is responsible for a large percentage of the modern world we live in. As we all know, though, it’s not without its downsides. Its persistence in the environment is quite troubling, so any opportunity we can take to reduce its use is welcome. This 3D printed machine, although made out of plastic, is made out of repurposed water bottles that have been turned into the filament for the 3D printer.

While there’s not too much information available on the site, what we gather is that the machine cuts a specific type of plastic water bottle made out of PET plastic into strips, and then feeds the strips into a heated forming tool. The tool transforms the strips into the filament shape and spools them so they are ready to feed back into a 3D printer. As a proof of concept, it seems as though this machine was made from repurposed plastic, but it could also be made using whatever filament you happen to have on hand.

As far as recycling goes, this is a great effort to keep at least some of it out of landfills and oceans. Unfortunately, plastic can’t be recycled endlessly like metal, as it will eventually break down. But something like this could additionally save on some filament costs for those with access to these types of bottles. Other options for creating your own filament also include old VHS tapes, but you will likely need a separate machine for that.

Finally, A Use For Old Cellphones

December 4, 2021 by Elliot Williams 50 Comments

In what is now a three-year long search, I’ve finally found the perfect use for an old cellphone. And with it, the answer to a burning question: Why aren’t we hacking cellphones?

First, the application. The Octo4a project lets you use an old Android phone as a 3D printer server, web interface, and even time-lapse camera to make those nice movies where the print seems to grow up out of nothing before your eyes. It’s the perfect application for an old phone, making use of the memory, WiFi, graphics capabilities, and even the touch-screen if you want local control of your prints.

Connecting to the phone was the main hurdle that I’ve always seen in developing for cellphone projects, because I have robotics applications in mind. But Octo4a gets around this with low or no effort. Most 3D printers are designed to run on USB anyway, so connecting it to the phone is as simple as buying a USB OTG cable. With the USB port taken over, powering the phone long-run becomes a tiny problem, which can be solved with a Y-cable or a little solder. Keep the OS from going to sleep, somehow, and it’s problem solved!

But here’s why this isn’t a solution, and it points out the deeper problem with cellphone hacking that many pointed out in the comments three years ago. Octoprint is written in Python, and because of this is very easy to write extensions for and to hack on, if that’s your thing. When I first saw Octo4a, I thought “oh great, a working Android Python port”. Then I went to dig into the code.

Octo4a is written in Kotlin and uses the Gradle framework. It’s a complete port of Octoprint, not just to a different platform, but to a different programming language and to an almost entirely different programming paradigm. My hat is off to [feelfreelinux] for doing it, but my guess is that the community of other people fluent enough in Kotlin and Python to help port across upstream changes in Octoprint is a lot smaller than the community of Python programmers would have been. Octo4a is a great project, but it’s not a walk in the park to develop on it.

So all of you who wrote in the comments to my previous piece that it’s the Android software ecosystem that’s preventing phone reuse, well here’s the exception that proves your rule! A dedicated and talented, multi-lingual developer community could pull it off, but the hurdle is so high that few will rise to it.

Anyway, thanks [Feelfree Filip] for your great work! I’ll be putting this on my old S4.

Another Way To Recycle Those Empty Beverage Cans

November 27, 2021 by Orlando Hoilett 14 Comments

Do you ever sit around thinking of ways to repurpose things in your house? Well [BevCanTech] found a way to recycle some of his empty beverage cans by turning them into homemade wire.

The premise is simple. He cut 2 mm thick strips of wire from the beverage can along its circumference, creating a thin, long “wire” spool. He sanded the ends of each strip to crimp pieces of his homemade wire together. He found he could get about four meters from a standard-sized beverage can, probably roughly 12 oz, as he unraveled the can. He then used crimp connectors to connect his homemade wires to the battery terminals and also to the end of a flashlight. He used a red cap from another can as a pseudo light diffuser and lampshade, creating a pretty cool, almost lava lamp-like glow.

Maybe the meat of this project won’t be as filling as your Thanksgiving meal, but hopefully, it can serve as a bit of inspiration for your next freeform circuit design. Though you’ll probably want to smooth those sharp edges along your homemade wire.