reuse

48 Articles

Custom Macro Keyboard Looks Good In Wood

May 21, 2021 by 5 Comments

There’s more than one way to make a mechanical macro pad, and this wooden wonder represents one of our favorites. [Tauno Erik] had an old rubber dome rectangle keyboard lying around that still worked, but the poor thing was missing some of its caps. After salvaging the controller, [Tauno Erik] got to work on the tedious task of figuring out the mapping of the matrix, which was made easier with a Python script.

Almost every component of this beauty is wood, including the mounting plate and those thicc and lovely keycaps — their top layer is solid oak, and the bottom bit is birch plywood. In order to interface the ‘caps with the switches, [Tauno Erik] designed and printed connector pieces that sit inside the extra large keycaps and accept the stems of the key switches.

Speaking of switches, we’re not sure if [Tauno Erik] ended up using Cherry green switches, browns, or a mix of both (that would be interesting), but each one is mounted on a custom PCB along with a diode and a pull-up resistor. You can see more build pictures at [Tauno Erik]’s site, and stick around for a visual tour of the completed build after the break.

Wood is a great choice for keycaps, and we imagine they’ll only look better with age and use. A more common use for wood on a keyboard build is in surprisingly comfortable wrist rests.

3D Printing With VHS Tape Filament

December 16, 2020 by 53 Comments

If you have a pile of old VHS tapes collecting dust in your attic or basement that you know you’ll never watch again, either because all of those movies are available on DVD or a streaming service, or because you haven’t had a working VCR since 2003, there might be a way of putting them to good use in another way. With the miles of tape available in just a few cassettes, [brtv-z] shows us how to use that tape as filament for a 3D printer.

The first step of the build is to actually create the filament. He uses a purpose-built homemade press to spin several tapes into one filament similar to how cotton or flax is spun into yarn. From there the filament is simply fed into the 3D printer and put to work. The tape filament needs to be heated higher than a standard 3D printer filament so he prints at a much slower rate, but the resulting product is indistinguishable from a normal print except for the color. It has some other interesting properties as well, such as retaining its magnetism from the magnetic tape, and being a little more brittle than PET plastic although it seems to be a little stronger.

While the VHS filament might not be a replacement for all plastic 3D prints, it’s still a great use for something that would likely otherwise head straight to the landfill. There are some other uses for this magnetic tape as well, like if you wanted to build a DIY particle accelerator.

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Engine Trouble Delays SpaceX’s Return To The ISS

October 27, 2020 by 20 Comments

A crewed mission to the International Space Station that was set to depart from Kennedy Space Center on Halloween has been pushed back at least several weeks as NASA and SpaceX investigate an issue with the company’s Merlin rocket engine. But the problem in question wasn’t actually discovered on the booster that’s slated to carry the four new crew members up to the orbiting outpost. This story starts back on October 2nd, when the computer aboard a Falcon 9 set to carry a next-generation GPS III satellite into orbit for the US Space Force shut down the engines with just two seconds to go before liftoff.

The fact that SpaceX and NASA have decided to push back the launch of a different Falcon 9 is a clear indication that the issue isn’t limited to just one specific booster, and must be a problem with the design or construction of the Merlin engine itself. While both entities have been relatively tight lipped about the current situation, a Tweet from CEO Elon Musk made just hours after the GPS III abort hinted the problem was with the engine’s gas generator:

As we’ve discussed previously, the Merlin is what’s known as an “open cycle” rocket engine. In this classical design, which dates back to the German V-2 of WWII, the exhaust from what’s essentially a smaller and less efficient rocket engine is used to spin a turbine and generate the power required to pump the propellants into the main combustion chamber. Higher than expected pressure in the gas generator could lead to a catastrophic failure of the turbine it drives, so it’s no surprise that the Falcon 9’s onboard systems determined an abort was in order.

Grounding an entire fleet of rockets because a potentially serious fault has been discovered in one of them is a rational precaution, and has been done many times before. Engineers need time to investigate the issue and determine if changes must be made on the rest of the vehicles before they can safely return to flight. But that’s where things get interesting in this case.

SpaceX hasn’t grounded their entire fleet of Falcon 9 rockets. In fact, the company has flown several of them since the October 2nd launch abort. So why are only some of these boosters stuck in their hangers, while others are continuing to fly their scheduled missions?

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Toddler Arcade Cabinet Is A Stand-Up Job

October 6, 2020 by 6 Comments

A few years ago, [Mark] built an arcade cabinet into a low table. But once his new gaming buddy [Grayson] came along and started crawling, it wasn’t practical to have a low, pointy table around. Trouble is, [Mark] had already given [Grayson] his first taste with a Thomas the Tank Engine game. Since the kid was hooked, [Mark] rebuilt the table arcade into a toddler-sized arcade cabinet that they can both use.

The brain — a Raspberry Pi running RetroPie — should be familiar to most of our readers. [Mark] found the perfect crappy old monitor when they were upgrading at his office, and found some nice speakers to give it good bass. We love the details like the chrome edging, and especially the kick bar/footrest along the bottom. It can be difficult to decide how to decorate a multi-arcade cabinet, so [Mark] went the sticker bomb route with 700 of them randomly distributed and safe from toddler wear and tear under five coats of clear wood varnish.

We think this looks great, especially since [Mark] doesn’t have a workshop and cut all that MDF by hand on a jigsaw in the kitchen. Check out the happy train engineer after the break.

Maybe once [Grayson] is old enough to break tablets, [Mark] can build a gaming tab-inet out of it. Just sayin’.

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Control A Motor With A Touchpad

June 10, 2020 by 11 Comments

There are a surprising wealth of parts inside of old laptops that can be easily scavenged, but often these proprietary tidbits of electronics will need a substantial amount of work to make them useful again. Obviously things such as hard drives and memory can easily be used again, but it’s also possible to get things like screens or batteries to work with other devices with some effort. Now, there’s also a way to reuse the trackpad as well.

This build uses a PS/2 touchpad with a Synaptics chip in it, which integrates pretty smoothly with an Arduino after a few pins on the touchpad are soldered to. Most of the work is done on the touchpad’s built in chip, so once the Arduino receives the input from the touchpad it’s free to do virtually anything with it. In this case, [Kushagra] used it to operate a stepper motor in a few different implementations.

If you have this type of touchpad lying around, all of the code and schematics to make it useful again are available on the project page. An old laptop in the parts bin is sure to have a lot of uses even after you take the screen off, but don’t forget that your old beige PS/2 mouse from 1995 is sure to have some uses like this as well.

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Clear Some Space And Build A Cosmo Clock

May 10, 2020 by 4 Comments

Like many of us, [Artistikk] is inspired by astronauts and space travel in general. To keep the inspiration coming, he made the Cosmo Clock — a sleek little clock that changes color whenever an astronaut is launched into space.

As awesome as space is, we’re inspired by the amount of Earth-saving reuse going on in this project. The actual time-telling is coming from a recycled wristwatch movement. [Artistikk] cut a bigger set of hands for it out of a plastic container, and used the lid from another container for the clock’s body.

The launch inquiries are handled by an ESP8266, which uses a Blynk app and some IFTTT magic to get notified whenever NASA yeets an astronaut into space. Then the ESP generates random RGB values and sends them to a single RGB LED. The clock body is small enough that a single LED is bright enough to light up all the parts that aren’t blacked out with thick paper. In case you’re wondering, the pattern around the edge isn’t random, it’s Morse code for ‘sky’, but you probably already knew that, right? Make a dash past the break to take the tour.

Clocks that wind up in space are much more complicated. Check out this tear-down of the clock from a late-90s Soyuz spacecraft.

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Pouring Creativity Into Musical Upcycling Of Plastic Bottles

April 23, 2020 by 6 Comments

Convenient and inexpensive, plastic beverage bottles are ubiquitous in modern society. Many of us have a collection of empties at home. We are encouraged to reduce, reuse, and recycle such plastic products and [Kaboom Percussion] playing Disney melodies on their Bottlephone 2.0 (video embedded below) showcases an outstanding melodic creation for the “reuse” column.

Details of this project are outlined in a separate “How we made it” video (also embedded below). Caps of empty bottles are fitted with commodity TR414 air valves. The pitch of each bottle is tuned by adjusting pressure. Different beverage brands were evaluated for pleasing tone of their bottles, with the winners listed. Pressure levels going up to 70 psi means changes in temperature and inevitable air leakage makes keeping this instrument in tune a never-ending task. But that is a relatively simple mechanical procedure. What’s even more impressive on display is the musical performance talent of this team, assisted by some creative video editing. Sadly for us, such skill does not come in a bottle. Alcohol only makes us believe we are skilled without improving actual skill.

But that’s OK, this is Hackaday where we thrive on building machines to perform for us. We hope it won’t be long before a MIDI-controlled variant is built by someone, perhaps incorporating an air compressor for self-tuning capabilities. We’ve featured bottles as musical instruments before, but usually as wind instruments like this bottle organ or the fipple. This is a percussion instrument more along the lines of the wine glass organ. It’s great to see different combinations explored, and we are certain there are more yet to come.

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