Mindstorms Forkliftbots Gonna Take Your Job

November 17, 2017 by John Baichtal 21 Comments

With every advance in robotics, we get closer to being able to order stuff from Amazon and have no human being participate in its delivery. Key step in this dream: warehouse robots, smart forklifts able to control and inventory and entire warehouse full of pallets, without the meat community getting involved. [Thomas Risager] designed just such a system as part of his Masters Thesis in Software Engineering. It consists of five LEGO Mindstorms robots working in concert (video embedded below), linked via WiFi to a central laptop. Mindstorms’ native OS doesn’t support WiFi (!!!) so he reflashed the EV3’s ARM9 chip with software developed using Java and running under LeJOS. On the laptop side [Thomas] wrote a C++ application that handles the coordination and routing of the forklifts. We can see a lot of weary forklift drivers ready to kick back and let a robot have the full-time job for a change.

The robots use WiFi to a central laptop. Mindstorms’ native OS doesn’t support WiFi (!!!) so [Thomas] reflashed the EV3’s ARM9 chip with software developed using Java and running under LeJOS. On the laptop side he wrote a C++ application that handles the coordination and routing of the forklifts. [Thomas] is sharing his forklift design.

Now to scale up — maybe with DIY forklifts like we published earlier? We can see a lot of weary forklift drivers ready to kick back and let a robot have the full-time job for a change.

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3D-Printed Robot Golem Only A Tiny Bit Creepy

November 9, 2017 by John Baichtal 13 Comments

ASPIR, the Autonomous Support and Positive Inspiration Robot is an goblin-sized robot, designed by [John Choi], aims to split the difference between smaller hobbyist robots and more robust but pricy full-sized humanoids only a research institute could afford. By contrast, [John] estimates it cost a relatively meager $2,500 to create such a homunculus.

The robot consists of 33 servos of various types moving the limb, controlled by an Arduino Mega with a servo control shield seated on it. The chassis uses 5 kg of filament and took 300 hours to print, and it has a skeleton made up of aluminum hex rods. Spring-loaded RC shocks help reinforce the shoulders. There are some nice touches, like 3D-printed hands with living hinge fingers, each digit actuated by a metal-gear micro servo. It stores its power bricks in its shins. For sensors it includes a chest-mounted webcam and a laser distance sensor.

The main design feature is the Android smartphone serving as its brains, and also — at least cosmetically — its eyes. Those eyes… might be just a teensy bit too Chucky for our taste. (Nice work, [John]!)

Robotic Arm Rivals Industrial Counterparts

November 8, 2017 by Brian McEvoy 21 Comments

We’ve seen industrial robotic arms in real life. We’ve seen them in classrooms and factories. Before today, we’ve never mistaken a homemade robotic arm for one of the price-of-a-new-home robotic arms. Today, [Chris Annin] made us look twice when we watched the video of his six-axis robotic arm. Most of the DIY arms have a personal flare from their creator so we have to assume [Chris Annin] is either a robot himself or he intended to build a very clean-looking arm when he started.

He puts it through its paces in the video, available after the break, by starting with some stretches, weight-lifting, then following it up and a game of Jenga. After a hard day, we see the arm helping in the kitchen and even cracking open a cold one. At the ten-minute mark, [Chris Annin] walks us through the major components and talks about where to find many, many more details about the arm.

Many of the robotic arms on Hackaday are here by virtue of resourcefulness, creativity or unusual implementation but this one is here because of its similarity to the big boys.

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SimpleSumo Bots Teach More Than Fighting

October 28, 2017 by Kristina Panos 2 Comments

[MechEngineerMike] wrote in to share the enthusiasm over SimpleSumo, a series of open source, customizable robots he designed for mini-sumo battling and much more. For the unfamiliar, mini-sumo is a sport where two robots try to push each other out of a ring. [Mike]’s bots are simplified versions designed for education.

[Mike] was inspired by a video of some kids building mini-sumo bots who were doing anything and everything to personalize them. He vowed to make his own affordable, easy-to-build bots with education firmly in mind. His other major requirement? They had to be as easily customizable as that one potato-based toy that eventually came with a bucket of parts. As of this writing, there are 34 interchangeable accessories.

[Mike]’s first idea was to build the bots out of custom 3D-printed building blocks. He soon found it was too much work to print consistent blocks and switched to a modular cube-like design instead. SimpleSumo bots can do much more than just fight each other. [Mike] has written programs to make them flee from objects, follow lines, find objects and push them out of the ring, and beep with increasing frequency when an object is detected.

The bots are completely open source, but [Mike] sells kits for people who can’t print the parts themselves. He’s made a wealth of information available on his website including links to outside resources about mini-sumo, Arduino, programming, and 3D design. How about a complete series of assembly videos? First one is after the break. Don’t know how to build a battle ring? He’s got that covered, too.

For a sumo bot that’s more brains than brawn, check out Zumo Red, the smart sumo.

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Skynet Will Have Bobcats

October 26, 2017 by Pedro Umbelino 40 Comments

There are so many autonomous devices nowadays that can run Skynet Inside^(TM) that it’s hard to keep track. But one was still missing: the versatile Bobcat. When we say “Bobcat”, we mean track loader — it’s just one of those things that the name and the brand stoke together so strongly that it’s hard to actually recall the technical name. A company by the name of Built Robotics is betting on autonomous track loaders as being a big part of the future of construction.

The tractor can navigate, excavate, and carry a 1,000 pound load with 1 cm precision using its LIDAR, specially designed to work with high-vibration, high-impact environment of construction excavation. Additionally, the lasers also allow the robot to measure the amount of material it has scooped up. But the precision does not come from the LIDAR alone. To position the robot, Built Robotics uses augmented GPS, which combines an on-site base station and GPS satellites to produce accurate location data.

It is supposed to be completely autonomous: given a location and holes to dig, it can plan and execute the work. It resembles a self-driving car, but the challenges are actually quite different. Cars are mean to drive around and reach a destination without touching anything. Like the CEO of Built Robotics says:

“If a car is changing the environment around it, then something’s gone really wrong.”

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Hackaday Prize Entry: Two Leg Robot

October 20, 2017 by Elliot Williams 12 Comments

If you’re working on your own bipedal robot, you don’t have to start from the ground up anymore. [Ted Huntington]’s Two Leg Robot project aims to be an Open Source platform that’ll give any future humanoid-robot builders a leg up.

While we’ve seen quite a few small two-legged walkers, making a pair of legs for something human-sized is a totally different endeavor. [Ted]’s legs are chock-full of sensors, and there’s a lot of software that processes all of the data. That’s full kinematics and sensor info going back and forth from 3D model to hardware. Very cool. And to top it all off, “Two Leg” uses affordable motors and gearing. This is a full-sized bipedal robot platform that you might someday be to afford!

Will walking robots really change the world? Maybe. Will easily available designs for an affordable bipedal platform give hackers of the future a good base to stand on? We hope so! And that’s why this is a great entry for the Hackaday Prize.

CNC Robot Makes A Move

October 12, 2017 by DJ Harrigan 30 Comments

Another day, another Kickstarter. While we aren’t often keen on touting products, we are keen on seeing robotics and unusual mechanisms put to use. The Goliath CNC has long since surpassed its $90,000 goal in an effort to put routing robots in workshops everywhere.

Due to their cost and complexity, you often only find omni-wheels on robots scurrying around universities or the benches of robotics hobbyists, but the Goliath makes use of nine wheels configured as three sets in a triangular pattern. This is important as any CNC needs to make compound paths, and for wheeled robots an omni-wheel base is often the best bet for compound 2D translation.

What really caught our eye is the Goliath’s unique positioning system. While most CNC machines have the luxury of end-stops or servomotors capable of precise positional control, the Goliath has two “base sensors” that are tethered to the top of the machine and mounted to the edge of the workpiece. Each sensor connects to the host computer via USB and uses vaguely termed “Radio Frequency technology” that provides a 100Hz update for the machine’s coordinate system. This setup is sure to beat out dead-reckoning for positional awareness, but details are scant on how it precisely operates. We’d love to know more if you’ve used a similar setup for local positioning as this is still a daunting task for indoor robots.

A re-skinned DeWalt 611 router makes for the core of the robot, which is a common option for many a desktop milling machine and other bizarre, mobile CNCs like the Shaper Origin. While we’re certain that traditional computer controlled routers and proper machining centers are here to stay, we certainly wouldn’t mind if the future of digital manufacturing had a few more compact options like these.