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81 Articles

Upper Room UV-C Keeps Air Cleaner

December 18, 2024 by 56 Comments

2020 saw the world rocked by widespread turmoil, as a virulent new pathogen started claiming lives around the globe. The COVID-19 pandemic saw a rush on masks, air filtration systems, and hand sanitizer, as terrified populations sought to stave off the deadly virus by any means possible.

Despite the fresh attention given to indoor air quality and airborne disease transmission, there remains one technology that was largely overlooked. It’s the concept of upper-room UV sterilization—a remarkably simple way of tackling biological nastiness in the air.

Continue reading “Upper Room UV-C Keeps Air Cleaner” →

Homebrew Phosphorescence Detector Looks For The Glow In Everyday Objects

November 28, 2024 by 8 Comments

Spoiler alert: almond butter isn’t phosphorescent. But powdered milk is, at least to the limit of detection of this homebrew phosphorescence detector.

Why spend a bunch of time and money on such a thing? The obvious answer is “Why not?”, but more specifically, when [lcamtuf]’s son took a shine (lol) to making phosphorescent compounds, it just seemed natural for dad to tag along in his own way. The basic concept of the detector is to build a light-tight test chamber that can be periodically and briefly flooded with UV light, charging up the putatively phosphorescent compounds within. A high-speed photodiode is then used to detect the afterglow, which can be quantified and displayed.

The analog end of the circuit was the far fussier end of the design, with a high-speed transimpedance amplifier to provide the needed current gain. Another scaling amp and a low-pass filter boosts and cleans up the signal for a 14-bit ADC. [lcamtuf] went to great lengths to make the front end as low-noise as possible, including ferrite beads and short leads to prevent picking up RF interference. The digital side has an AVR microcontroller that talks to the ADC and runs an LCD panel, plus switches the 340 nm LEDs on and off rapidly via a low gate capacitance MOSFET.

Unfortunately, not many things found randomly around the average home are all that phosphorescent. We’re not sure what [lcamtuf] tried other than the aforementioned foodstuffs, but we’d have thought something like table salt would do the trick, at least the iodized stuff. But no matter, the lessons learned along the way were worth the trip.

A Laser With Mirrors Makes A CRT-like Display

November 26, 2024 by 22 Comments

[bitluni]’s laser-based display pretending to be a an old-school vector CRT.
Phosphor-based displays like CRTs rely on the phosphor to emit light for a set amount of time after being activated, allowing them to display a seemingly persistent image with one drawing beam per color. Translated to UV-sensitive PLA filament, this means that you can totally use a printed sheet of this material in combination with a 405 nm laser diode to create a display that doesn’t look dissimilar to an early CRT. This is exactly what [bitluni] did in a recent video, meshing together said laser diode, UV-sensitive PLA, stepper motors and two mirrors with an Arduino-based controller to create a rather interesting vector display.

In the video, [bitluni] goes over the development steps, including a range of improvements like being able to turn off the laser when moving between the end of a line and the beginning of a new one. While the Arduino Nano board does the driving of the stepper motor controllers, an ESP32 provides the drawing instructions. The STL and other project files including Nano & ESP32 firmware can be found on the GitHub project page.

While far from being a practical display with a single-digit Hz refresh rate, it does provide an interesting demonstration of these types of persistence of vision based displays, and without the use of exotic MEMS mirror modules or the like.

Continue reading “A Laser With Mirrors Makes A CRT-like Display” →

Silicon Photolithography The PCB Way

October 17, 2023 by 3 Comments

[ProjectsInFlight] has been doing some fantastic work documenting his DIY semiconductor fab lately. Next up: exploring down-and-dirty photolithography methods.

If you’ve been following along with this series — and why wouldn’t you? — you’ll recall [ProjectsInFlight]’s earlier experiments, like creating oxide layers on silicon chips with a homebrew tube furnace and exploring etchants that can selectively remove them. But just blasting away the oxide layer indiscriminately isn’t really something you need to do when etching the fine features needed to fabricate a working circuit. The trouble is, most of the common photoresist solutions used by commercial fabs are unobtainium for hobbyists, leading to a search for a suitable substitute.

Surprisingly, PCB photoresist film seemed to work quite well, but not without a lot of optimization by [ProjectsInFlight] to stick it to the silicon using a regular laminator. Also in need of a lot of tweaking was the use of a laser printer to create masks for the photolithography process on ordinary transparency film, including the surprisingly effective method of improving the opacity of prints with acetone vapor. There were also extensive experiments to determine the best exposure conditions, a workable development process, and the right etchants to use. Watch the video below for a deep dive into all those topics as well as the results, which are pretty good.

There’s a lot to be said for the methodical approach that [ProjectsInFlight] is taking here. Every process is explored exhaustively, with a variety of conditions tested before settling on what works best. It’s also nice to see that pretty much all of this has been accomplished with the most basic of materials, all of which are easily sourced and pretty cheap to boot. We’re looking forward to more of the same here, as well as to see what others do with this valuable groundwork.

Continue reading “Silicon Photolithography The PCB Way” →

Clean Up Your Resin-Printing Rinse With Dialysis

September 5, 2023 by 64 Comments

There’s a lot to like about resin 3D printing. The detail, the smooth surface finish, the mechanical simplicity of the printer itself compared to an FDM printer. But there are downsides, too, not least of which is the toxic waste that resin printing generates. What’s one to do with all that resin-tainted alcohol left over from curing prints?

How about sending it through this homebrew filtering apparatus to make it ready for reuse? [Involute] likens this process to dialysis, and while we see the similarities, what’s going on here is a lot simpler than the process used to filter wastes from the blood in patients with failing kidneys — there are no semipermeable membranes used here. Not that the idea suffers from its simplicity, mind you; it just removes unpolymerized resin from the isopropyl alcohol rinse using the same photopolymerization process used during printing. Continue reading “Clean Up Your Resin-Printing Rinse With Dialysis” →

Old Film Camera Modified For Different Chemistry

August 3, 2023 by 12 Comments

While most photographers have moved on to digital cameras with their numerous benefits, there are a few artists out there still taking pictures with film. While film is among the more well-known analog photographic methods available, there are chemically simpler ways of taking pictures available for those willing to experiment a little bit. Cyanotype photography is one of these methods, and as [JGJMatt] shows, it only takes a few commonly available chemicals, some paper, and a slightly modified box camera to get started.

Cyanotype photography works by adding UV-reactive chemicals to paper and exposing the paper similarly to how film would be exposed. The photographs come out blue wherever the paper wasn’t exposed and white where it was. Before mixing up chemicals and taking photos, though, [JGJMatt] needed to restore an old Kodak Brownie camera, designed to use a now expensive type of film. Once the camera is cleaned up, only a few modifications are needed to adapt it to the cyanotype method, one of which involves placing a magnet on the shutter to keep it open for the longer exposure times needed for this type of photography. There is some development to do on these pictures, but it’s relatively simple to do in comparison to more traditional chemical film development.

For anyone looking for a different way of taking photographs, or even those looking for a method of taking analog pictures without the hassle of developing film or creating a darkroom, cyanotype offers a much easier entry point and plenty of artists creating images with this method don’t use a camera at all. There are plenty of other photographic chemistries to explore as well; one of our favorites uses platinum to create striking black-and-white photos.

These 3D Printed Biocatalytic Fibers Scrub Carbon Dioxide

June 9, 2023 by 12 Comments

On today’s episode of “What If?” — what if the Apollo 13 astronauts had a 3D printer? Well, for one thing, they may have been able to avoid all the futzing with duct tape and procedure list covers to jury rig the lithium hydroxide filters, at least if they’d known about these 3D printed enzymatic CO2 filters. And time travel…they probably would have needed that too.

A bit of a stretch, yes, but environmental CO2 scrubbing is at least one use case for what [Jialong Shen] et al from the Textile Engineering Department at North Carolina State University have developed here. The star of the show isn’t so much the 3D printing — although squirting out a bio-compatible aerogel and cross-linking it with UV light on the fly is pretty cool. Rather, the key to developing a CO2-scrubbing textile is carbonic anhydrase, or CA, a ubiquitous enzyme that’s central to maintaining acid-base homeostasis. CA is a neat little enzyme that coordinates a zinc ion in its active site and efficiently catalyzes the addition of water to carbon dioxide to produce bicarbonate and hydrogen ions. A single CA molecule can catalyze the conversion of up to a million CO2 molecules per second, making it very attractive as a CO2 filter.

In the current work, an aerogel of poly(ethylene glycol) diacrylate/poly(ethylene oxide) (PEG-DA/EO) was used to entrap CA molecules, holding them in place in a polymer matrix to protect them from denaturation while still allowing access to gaseous CO2. The un-linked polymers were mixed with photoinitiators and a solution of carbonic anhydrase and extruded through a fine nozzle with a syringe pump. The resulting thread was blasted with 280–450 nm UV light, curing the thread instantly. The thread is either wound up as a mono-filament for later weaving or printed directly into a 2D grid.

The filament proved to be quite good at CO2 capture, managing to scavenge 24% of the gas from a mixture passed over it. What’s more, the entrapped enzyme appears to be quite stable, surviving washes with various solvents and physical disruptions like twisting and bending. It’s an exciting development in catalytic textiles, and besides its obvious environmental uses, something like this could make cheap, industrial-scale bioreactors easier to build and run.

Photo credits: [Sen Zhang] and [Jialong Shen], NC State; [Rachel Boyd], Spectrum News 1

[via Phys.org]