Building Han Solo’s blaster

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It’s no secret that [Adam Savage] of Mythbusters fame is a huge fan of replica props, going so far as to make a Maltese Falcon out of Sculpey. This time, though, he’s doing one better for the nerds in the crowd by building the most accurate replica of Han Solo’s blaster ever.

Replica prop gurus already know [Lucas]’ original prop department based Han Solo’s BlasTech DL-44 blaster off an existing gun – the Mauser C96. Along with this gun, there were a few extra bits and bobs tacked onto this gun, including an old German scope, a flash hider from an aircraft machine gun, and even a few bits of metal from a model airplane.

All these extra parts and greeblies are very hard, if not impossible to find. Thankfully, there are a bunch of very skilled replica prop makers reproducing these parts for anyone who wants a very accurate DL-44 Blaster. [Norm] from Tested and [Adam] assembled these parts into an incredibly accurate replica of the ‘hero’ blaster – by far the most identifiable of Solo’s many iterations of blaster seen in Star Wars ep. IV.

Arc Reactor replica could have been crafted in a cave

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Following in the footsteps of [Tony Stark] this Arc Reactor replica was hand crafted using almost no power tools. From what we can tell in his build gallery, a cordless drill was his only departure from using pure elbow grease.

[DJ Maller] started his build by cutting out a disc of acrylic for the base plate. While we might have reached for a hole saw, he grabbed a framing square and laid out a center point and square cuts on the stock. Kudos for his use of an awl (we often take the Luddite approach of hammer and nail) to make an impression for his compass point to rest in. After using a coping saw to rough out the shape he sands the round up to the line with the drill and a sanding wheel.

After drilling holes and inserting LEDs he begins to build up the replica piece by piece. What looks like a recessed handle for a sliding closet doors makes up the center. The spring-like copper coils was produced by wrapping wire around a pen then stretching to the desired shape. He added a bicycle spoke wrench wrapped with copper for some additional visual appeal before finishing the decoration off with some storm door clips.

[via Reddit]

Already impressive Wolverine claws now energized with high voltage

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A few years back [James] built an utterly amazing set of Wolverine replica claws. They are held together by a bar that laces between his fingers so that when he’s gripping it you don’t see anything but the claws. Add to that the tail design which makes it look like they’re actually coming out of his skin and he’s made an amazing replica. But they’re also rather utilitarian as you can see in the demo/how-it-was-done video where he spears hay bails as they’re thrown at him from off camera. Machine shop fans are going to love learning how these were made.

More recently he decided to update the project after seeing our own Thor’s Hammer offering. He got down to business by salvaging a huge transformer from an old oil furnace. He has no idea what kind of voltage this thing puts out, but that doesn’t stop him from wiring it up to the pair of claws and letting the sparks fly. He even creates a Jacob’s Ladder effect by placing the claws at a narrow angle to each other.

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Beautiful replica Team Fortress 2 weapons

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We’ve seen our share of replica props, but [Nathan]’s replica of the spy’s sidearm from Team Fortress 2 is the bee’s knees.

The build began as an off-the-shelf Airsoft gun. After removing the barrel and cylinder, [Nathan] used Apoxie Sculpt and a whole lot of sanding to turn a stock piece of metal and plastic into something that came straight from the Mann Co. store. The in-game version of the Ambassador also includes an engraving of the object of the spy’s affection, replicated by [Nathan] with some very careful Dremel work. Once the prop was done, [Nathan] built a mold box out of plywood and filled it with silicone rubber. This allowed him to make several castings of his prop weapon

This isn’t [Nathan]’s only TF2 replica prop; he also made a replica of the stock sniper gun and scout’s scattergun and a megaphone from Borderlands. In an effort to out do himself, [Nathan] is gearing to build a gun that fires two hundred-dollar, custom-tooled cartridges at ten thousand rounds per minute. He has yet to craft any hats.

RC truck has working windows, steering wheel, and much more

This truck is not simply a drive train and a radio module. Great care was taken to fabricate every part to work like a full-sized vehicle. NSFW WARNING: The forum on which the details have been posted is Russian and may have sidebar ads you don’t want on your screen at work. That being said, here’s the link (translated).

The build starts with a custom-made frame which looks like it’s aluminum. The gearbox is assembled from a huge number of parts, with power is transferred to the wheels through a proper differential. But hey, why not go that extra mile? The rope and hook hanging off the front are connected to a functional winch. The doors have windows that crank down, the steering wheel moves when the wheels turn, and where would this thing be without windshield wipers and headlights? Don’t miss the pair of demo videos after the break.

We remember seeing a pretty neat stirling engine come out of the same forums earlier this year.

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Dollar store Terminator replica

Okay, now we think [James] is just on a mission to see what he can build using the dollar store as his parts bin. This is the nearly finished replica of the cyborg skeleton from the Terminator franchise. It’s made mostly from things that cost $0.99.

Actually we’ve got that a bit wrong. [James] is really shopping at the £0.99 store but the concept is basically the same. He’s already shown us that he’s a pro at this with the arc reactor replica we recently saw from him. This time around a set of speakers donate their enclosures to build up the spinal column supporting the skull. Fittingly these are glued together using a hot glue gun from the store. The sides of the skull are carefully crafted from a set of four plastic bowls. The jaw comes together thanks to the corners of a plastic box’s lid. And finally the majority of the face is from a golden skull costume mask. Spray it all grey and pop in some LEDs for the eyes and he’s done it! He show’s off his final creation in the video after the break.

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Devote your life to replicating a lightsaber

Life-sized Star Wars replica props, it’s one way to keep the ladies away. But if you’re going to make them, you should do it right. [Bradley W. Lewis] spent some serious time getting this [Obi-Wan Kenobi] lightsaber right. The seven-page build log provides plenty of eye-candy. We especially enjoyed the machine and coloring of he grenade-fin portion. The LED ladder that lights the blade is also quite interesting. For the icing on the cake he incorporated a high-performance speaker connected to the sound board from a Hasbro Force FX which provides that classic swashbuckling sound from a galaxy far, far away.