DIY Shapeoko 3 Enclosure

Setting up a desktop CNC brings along two additional problems that need to be resolved – noise and dust. [Nick] upgraded from a Shapeoko2 to the Shapeoko3 and decided to build a fresh dust and noise proof enclosure for his CNC , and it turned out way better than he had anticipated.

When trying to build something like this, aluminium extrusions seem like the obvious choice for the structure. Instead, he opted for low-cost steel frame shelving units. The 3mm thick steel frame results in a nice rigid structure. The top and bottom were lined with 18mm thick MDF panels. For the two sides and back, he choose 60mm noise dampening polyurethane foam lined with 6mm MDF on both sides, and held together with spray adhesive and tight friction fit in the frame.

The frame was a tad shallower and caused the spindle of the Shapeoko3 to stick out the front. To take care of this, he installed an additional aluminium frame to increase the depth of the enclosure. This also gave him a nice front surface on which to mount the 10mm thick polycarbonate doors. The doors have magnetic latches to hold them close, and an intentional gap at the top allows air to enter inside the enclosure. A 3D printed outlet port was fixed to the side wall, where he can attach the vacuum hose for dust collection. The final step was to add a pair of industrial door handles and a bank of blue LED strip lights inside the enclosure for illumination.

It’s a simple build, but well executed and something that is essential to keep the shop clean and dampen noise.

Cheap WiFi Devices are Hardware Hacker Gold

Cheap consumer WiFi devices are great for at least three reasons. First, they almost all run an embedded Linux distribution. Second, they’re cheap. If you’re going to break a couple devices in the process of breaking into the things, it’s nice to be able to do so without financial fears. And third, they’re often produced on such low margins that security is an expense that the manufacturers just can’t stomach — meaning they’re often trivially easy to get into.

Case in point: [q3k] sent in this hack of a tiny WiFi-enabled SD card reader device that he and his compatriots [emeryth] and [informatic] worked out with the help of some early work by [Benjamin Henrion]. The device in question is USB bus-powered, and sports an SD card reader and an AR9331 WiFi SOC inside. It’s intended to supply wireless SD card support to a cell phone that doesn’t have enough on-board storage.

The hack begins with [Benajmin] finding a telnet prompt on port 11880 and simply logging in as root, with the same password that’s used across all Zsun devices: zsun1188. It’s like they want to you get in. (If you speak Chinese, you’ll recognize the numbers as being a sound-alike for “want to get rich”. So we’ve got the company name and a cliché pun. This is basically the Chinese equivalent of “password1234”.) Along the way, [Benjamin] also notes that the device executes arbitrary code typed into its web interface. Configure it to use the ESSID “reboot”, for instance, and the device reboots. Oh my!

zsun_gpio_bootstrap_annotFrom here [q3k] and co. took over and ported OpenWRT to the device and documented where its serial port and GPIOs are broken out on the physical board. But that’s not all. They’ve also documented how and where to attach a wired Ethernet adapter, should you want to put this thing on a non-wireless network, or use it as a bridge, or whatever. In short, it’s a tiny WiFi router and Linux box in a package that’s about the size of a (Euro coin | US quarter) and costs less than a good dinner out. Just add USB power and you’re good to go.

Nice hack!

Hacking a USB Port Onto an Old Router

Sometimes hacks don’t have to be innovative to be satisfying. We thought that [daffy]’s instructions and video (embedded below the break) for turning an old WRT54G router into an Internet radio were worth a look even if he’s following a well-traveled path and one that we’ve reported on way back when.

The hack itself is simple. [daffy] locates unused USB data lines, adds in a 5V voltage regulator to supply USB bus power, and then connects it all to a USB sound card. Hardware side, done! And while he doesn’t cover the software side of things in this first video, we know where he’s headed.

The WRT54G router was the first commodity Linux-based router to be extensively hacked, and have open-source firmware written for it. If you’re using OpenWRT or dd-wrt on any of your devices, you owe a debt to the early rootability of the WRT54G. Anyway, it’s a good bet that [daffy] is going to find software support for his USB sound card, but we remain in suspense to see just exactly how the details pan out.

Our favorite WRT54G hack is still an oldie: turning a WRT54G into the brains for a robot. But that was eight years ago now, so surely there’s something newer and shinier. What’s the coolest device that you’ve seen a WRT router hacked into?

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Build Some Entertainment for Young Holiday Guests

Need a good excuse to duck out on the family over the holidays and spend a few hours in your shop? [Jens] has just the thing. He built a color-mixing toy that looks great and we’d bet you have everything on-hand necessary to build your own version.

The body of the toy is an old router case. Who doesn’t have a couple might-be-broken-but-I-kept-it-anyway routers sitting around? Spray painted red, it looks fantastic! The plastic shell hosts 6 RGB LEDs, 3 toggle switches, and 2 buttons. [Jens] demonstrates the different features in the demo video below. They include a mode to teach counting in Binary, color mixing using the color knobs, and a few others.

Everything is driven by an Arduino Pro Mini. The lights are APA106 LEDs; a 4-pin through-hole package version of the WS2812 pixels. You could easily substitute these for the surface mount varieties if you just hot glue them to the underside of the holes in the panel. We’d love to see some alternate arrangements for LEDs and a couple more push buttons for DIY Simon Says.

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Hackaday Links: October 11, 2015

[Kratz] just turned into a rock hound and has a bunch of rocks from Montana that need tumbling. This requires a rock tumbler, and why build a rock tumbler when you can just rip apart an old inkjet printer? It’s one of those builds that document themselves, with the only other necessary parts being a Pizza Hut thermos from the 80s and a bunch of grit.

Boot a Raspberry Pi from a USB stick. You can’t actually do that. On every Raspberry Pi, there needs to be a boot partition on the SD card. However, there’s no limitation on where the OS resides,  and [Jonathan] has all the steps to replicate this build spelled out.

Some guys in Norway built a 3D printer controller based on the BeagleBone. The Replicape is now in its second hardware revision, and they’re doing some interesting things this time around. The stepper drivers are the ‘quiet’ Trinamic chips, and there’s support for inductive sensors, more fans, and servo control.

Looking for one of those ‘router chipsets on a single board’? Here you go. It’s the NixCoreX1, and it’s pretty much a small WiFi router on a single board.

[Mowry] designed a synthesizer. This synth has four-voice polyphony, 12 waveforms, ADSR envelopes, a rudimentary sequencer, and fits inside an Altoids tin. The software is based on The Synth, but [Mowry] did come up with a pretty cool project here.

Google OnHub Can Has Root

It’s always nice to get down to the root directory of a device, especially if the device in question is one that you own. It’s no huge surprise that a Google product allows access to the root directory but the OnHub requires locating the hidden “developer mode” switch which [Maximus64] has done. The Google engineers have been sneaky with this button, locating it at the bottom of a threaded screw hole. Has anyone seen this implemented on other hardware before?

There isn’t a blog post regarding this, however [Maximus64] shared a video on YouTube walking us through the steps to root and un-root Google’s OnHub, which is embedded after the break. He also states “wiki coming soon” in the description of the video, so we’ll keep eye on it for an update.

We covered the product announcement back in August and have heard a few reviews/opinions about the device but not enough to make an opinionated assumption. Rooting the device doesn’t seem to increase the OnHub’s number of LAN ports but we think it’s still worth the effort.

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