Build A Foam Cutter Right Now

July 27, 2016 by Al Williams 34 Comments

Cutting foam is difficult with traditional methods. The best way is with a hot wire. If you read Hackaday, it is a good bet you can figure out how to use electricity to make a wire hot without any help. However, there’s something clever about [MrGear’s] minimal build.

As you can see in the video below, he uses a 9V battery, a clip, some popsicle sticks, and the wire from a ballpoint pen. He also used a switch, but we couldn’t help but think that was unnecessary since you could just unclip the battery to turn the device on and off. Since he used hot glue to attach the switch to the battery, replacing the battery would be a pain.

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DIY Smart Home Device Means No More Fumbling In The Dark

July 27, 2016 by James Hobson 24 Comments

Smart home tech is on the rise, but cost or lack of specific functionality may give pause to prospective buyers. [Whiskey Tango Hotel] opted to design their own system using a Raspberry Pi and Bluetooth device connectivity. Combining two ubiquitous technologies provides a reliable proximity activation of handy functions upon one’s arrival home.

The primary function is to turn on a strip of LEDs when [Whiskey Tango Hotel] gets home to avoid fumbling for the lights in the dark, and to turn them off after a set time. The Raspberry Pi and Bluetooth dongle detect when a specified discoverable Bluetooth device comes within range — in this case, an iPad — after some time away. This toggles the Pi’s GP10 outputs and connected switching relay while also logging the actions to the terminal and Google Drive via IFTTT.

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Yes, You Should Be Hacking Your Car’s Data System

July 27, 2016 by Mike Szczys 46 Comments

If you own a car, I would wager it’s the most complex device you own. Within you find locomotion, safety systems, and an entertainment system that may be using technology from several decades ago (but that’s a rant for a different article). Jalopy or Sweet Hotness, your ride has an underlying data network that is a ton of fun to hack, and something of a security dinosaur. Both were discussed by Craig Smith and Erik Evenchick during their talk on Car Hacking tools at Hope XI.

You should recognize both of these names. Eric Evenchick is a Hackaday contributor who has been traveling the world presenting talks and workshops on his open source car hacking hardware called CANtact. Craig Smith is founder of OpenGarages and author of the Car Hacker’s Handbook which we highly recommend. The pair made a great joint presentation; both were charismatic, using wit to navigate through the hardware, software, techniques, and goals you want to have in mind to jump into car hacking.

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3D Printering: Non-Planar Layer FDM

July 27, 2016 by Moritz Walter 40 Comments

Non-planar layer Fused Deposition Modeling (FDM) is any form of fused deposition modeling where the 3D printed layers aren’t flat or of uniform thickness. For example, if you’re using mesh bed leveling on your 3D printer, you are already using non-planar layer FDM. But why stop at compensating for curved build plates? Non-planar layer FDM has more applications and there are quite a few projects out there exploring the possibilities. In this article, we are going to have a look at what the trick yields for us.

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Cyclist’s LED Pixel Clock Has No Fat Around The Middle

July 27, 2016 by Moritz Walter 9 Comments

If you like LED clocks and illuminated bicycle wheels, [Harald Coeleveld] has just the right weekend project for you. His RGB pixel LED clock is as simple as it is beautiful, and it can be built in no time: The minimalist and sporty design consist of not much more than a LED strip wrapped around a bicycle wheel rim.

[Harald] took 2 meters of addressable WS2812 LED strip (with 30 LEDs per meter, we assume), wrapped it around a 27″ bicycle rim padded with a foam strip, and obtained 60 equally spaced RGB LEDs on a ring, ideal for displaying time. Apparently, the rim-tape circumference of this particular 27″ bicycle wheel is close enough to 2 meters, so it lines up perfectly.

On the electronics side, the project employs an Arduino Nano and a DS3231 precision RTC module. For switching between two illumination modes for day and night, [Harald] also added a photoresistor. During the day, colored dots around the ring display the time: A red dot for the seconds, a blue one for the minutes, and a group of 3 green LEDs for the hours. At night, the entire ring shimmers with an effective red glow for easier readability.

The Arduino code for this build can be downloaded from the project page, enabling anyone to effortlessly replicate this design-hack in under an hour!

Design For Hackers

July 27, 2016 by Elliot Williams 53 Comments

Near the end of the lifecycle of mass-market commercial product development, an engineering team may come in and make a design for manufacturability (DFM) pass. The goal is to make the device easy, cheap, and reliable to build and actually improve reliability at the same time. We hackers don’t usually take this last step, because when you’re producing just a couple of any given device, it hardly makes sense. But when you release an open-source hardware design to the world, if a lot of people re-build your widget, it might be worth it to consider DFM, or at least a hardware hacker’s version of DFM.

If you want people to make their own versions of your project, make it easy and cheap for them to do so and don’t forget to also make it hackable. This isn’t the same as industrial DFM: rather than designing for 100,000s of boards to be put together by robot assembly machines, you are designing for an audience of penny-pinching hackers, each building your project only once. But thinking about how buildable your design is will still be worthwhile.

In this article, I’m going to touch on a couple of Design for Hackers (DFH) best practices. I really want to hear your experience and desires in the comments. What would you like to see in someone else’s open designs? What drives you nuts when replicating a project? What tricks do you know to make a project easily and cheaply buildable by the average hacker?

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Oscillating Pneumatic Mechanism Doesn’t Need A Purpose

July 27, 2016 by Cameron Coward 54 Comments

It’s true that a lot of the projects we feature here (and build ourselves) are created to accomplish some sort of goal. But, many times the project itself is the goal. That’s the case with [Proto_G’s] self-oscillating pneumatic machine, which he built with no particular use in mind.

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