Year: 2017

The Internet Of Blast Gates

December 11, 2017 by 22 Comments

There’s nothing quite like building out a shop filled with tools, but even that enviable task has a lot of boring work that goes into it. You’ve got to run power, you’ve got to build benches, and you need to build a dust collection system. That last one is usually just fitting a bunch of pipe and tubes together and adding in a few blast gates to direct the sucking of your dust collection system to various tools around the shop.

For most shops with a handful of tools and dust collection ports, manually opening and closing each blast gate is an annoying if necessary task. What if all of this was automated, though? That’s what [Bob] over on I Like To Make Stuff did. He automated his dust collection system. When a tool turns on, so does the vacuum, and the right blast gate opens up automatically.

The first part of this build is exactly what you would expect for installing a dust collection system in a shop. The main line is PVC sewer pipe tied to the rafters. Yes, this pipe is grounded, and s otherwise not very interesting at all. The real fun comes with the bits of electronics. [Bob] modified standard blast gates to be servo-actuated. Each individual tool was wired up to a current sensor at the plug, and all of this was connected to an Arduino. With a big ‘ol relay attached to the dust collection system, the only thing standing in the way of complete automation was a bit of code.

This project is a continuation of [Bob]’s earlier Arduinofication of his dust collection system where all the blast gates were controlled by servos, an Arduino, and a numeric keypad. That’s an exceptionally functional system that gets around the whole ‘leaning over a machine to open a gate’ problem, but it’s still not idiot-proof – someone has to press a button to open a gate. This new system is, for the most part, completely automatic and doesn’t really require any thought on the part of the operator. It’s neat stuff, and a great application of cheap Arduinos to make shop life a bit easier.

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A Remote Controlled Air-Plane

December 11, 2017 by 37 Comments

The Air Hogs Sky Shark was a free-flying model airplane powered by compressed air. When it was released in the late ’90s, it was a fairly innovative toy featuring a strikingly novel compressed air engine made entirely out of injection molded plastic. Sales of these model planes took off, and landed on the neighbor’s roof, never to be seen again.

A few weeks ago, [Tom Stanton] revisited this novel little air-powered motor by creating his own 3D printed copy. Yes, it worked, and yes, it’s a very impressive 3D print. That build was just on a workbench, though, and to really test this air motor out, [Tom] used it to propel a remote-controlled plane through the air.

The motor used for this experiment is slightly modified from [Tom]’s original air-powered motor. The original motor used a standard 3-blade quadcopter prop, but the flightworthy build is using a much larger prop that swings a lot more air. This, with the addition of a new spring in the motor and a much larger air tank constructed out of plastic bottles results in a motor that’s not very heavy but can still swing a prop for tens of seconds. It’s not much, but it’s something.

The airframe for this experiment was constructed using [Tom]’s 3D printed wing ribs, a carbon fiber boom for the tail, and only rudder and elevator controls. After figuring out some CG issues — the motor doesn’t weigh much, and planes usually have big batteries in the nose — the plane flew remarkably well, albeit for a short amount of time.

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Mike Harrison At The Superconference: Flying LCD Pixels

December 11, 2017 by 18 Comments

Mike Harrison, perhaps better known to us as the titular Mike of YouTube channel mikeselectricstuff, is a hardware hacking genius. He’s the man behind this year’s Superconference badge, and his hacks and teardowns have graced our pages many times. The best thing about Mike is that his day job is designing implausibly cool one-off hardware for large-scale art installations. His customers are largely artists, which means that they just don’t care about the tech as long as it works. So when he gets together with a bunch of like-minded hacker types, he’s got a lot of pent-up technical details that he just has to get out. Our gain.

He’s been doing a number of LCD installations lately. And he’s not using the standard LCD calculator displays that we all know and love, although the tech is exactly the same, but is instead using roughly 4″ square single pixels. His Superconference talk dives deep into the behind-the-scenes cleverness that made possible a work of art that required hundreds of these, suspended by thin wires in mid-air, working together to simulate a flock of birds. You really want to watch this talk.


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What You Need To Know About The Intel Management Engine

December 11, 2017 by 95 Comments

Over the last decade, Intel has been including a tiny little microcontroller inside their CPUs. This microcontroller is connected to everything, and can shuttle data between your hard drive and your network adapter. It’s always on, even when the rest of your computer is off, and with the right software, you can wake it up over a network connection. Parts of this spy chip were included in the silicon at the behest of the NSA. In short, if you were designing a piece of hardware to spy on everyone using an Intel-branded computer, you would come up with something like the Intel Managment Engine.

Last week, researchers [Mark Ermolov] and [Maxim Goryachy] presented an exploit at BlackHat Europe allowing for arbitrary code execution on the Intel ME platform. This is only a local attack, one that requires physical access to a machine. The cat is out of the bag, though, and this is the exploit we’ve all been expecting. This is the exploit that forces Intel and OEMs to consider the security implications of the Intel Management Engine. What does this actually mean?

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Smart Station Runs Entertainment, Is Entertainment

December 11, 2017 by 10 Comments

It’s that special time of year—time for the parade of student projects from [Bruce Land]’s embedded microcontroller design course at Cornell. [Timothy], [Dhruv], and [Shaurya] are all into remote sensing and control applications, so they built a smart station that combines audiovisual entertainment with environmental sensing.

As with the other projects in this course, the smart station is built on a PIC32 dev board. It does Bluetooth audio playback via RN-52 module and has a beat-matching light show in the form of a NeoPixel ring mounted atop the 3D-printed enclosure. But those blinkenlights aren’t just there to party. They also provide visual feedback about the environment, which comes from user-adjustable high and low trigger values for the mic, an accelerometer, a temperature and humidity sensor, and a luminosity sensor.

The group wanted to add an ultrasonic wake-up feature, but it refused to work with the 3.3V from the PIC. The NeoPixel ring wanted 5V too, but isn’t as picky. It looks to be plenty bright at 3.3V. Another challenge came from combining I²C, UART, analog inputs, and digital outputs. They had to go to the chip’s errata to verify it, but it’s there: whenever I²C1 is enabled, the first two analog pins are compromised, and there’s no official solution. The team got around it by using a single analog pin and a multiplexer. You can check out those blinkenlights after the break.

Maybe you prefer working in wood. If so, you might like this hexagonal take on audio-visualization.

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The IBM PC That Broke IBM

December 11, 2017 by 128 Comments

It was the dawn of the personal computer age, a time when Apple IIs, Tandy TRS-80s, Commodore PETs, the Atari 400 and 800, and others had made significant inroads into schools and people’s homes. But IBM, whose name was synonymous with computers, was nowhere to be seen. And yet within a few years, the IBM PC would be the dominant player.

Those of us who were around at the time cherished one of those early non-IBM computers, and as the IBM PC came out, either respected it, looked down on it, or did both. But now, unless your desktop machine is a Mac, you probably own a computer that owes its basic design to the first IBM PC.

The Slow Moving Elephant

IBM System/360 Model 30 mainframe
IBM System/360 Model 30 mainframe by Dave Ross CC BY 2.0

In the 1960s and 1970s, the room-filling mainframe was the leading computing platform and the IBM System/360 held a strong position in that field. But sales in 1979 in the personal computer market were $150 million and were projected to increase 40% in 1980. That was enough for IBM to take notice. And they’d have to come up with something fast.

Fast, however, wasn’t something people felt IBM could do. Decisions were made through committees, resulting in such a slow decision process that one employee observed, “that it would take at least nine months to ship an empty box.” And one analyst famously said, “IBM bringing out a personal computer would be like teaching an elephant to tap dance.”

And yet, in just a few short years, IBM PCs dominated the personal computer market and the majority of today’s desktops can trace their design back to the first IBM PC. With even more built-in barriers which we cover below, how did the slow-moving elephant make this happen?

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A Bluetooth Speaker For Babies

December 11, 2017 by 11 Comments

[Mike Clifford] of [Modustrial Maker] had not one, not two, but five friends call him to announce that their first children were on the way, and he was inspired to build them a Bluetooth speaker with a unique LED matrix display as a fitting gift. Meant to not only entertain guests, but to audio-visually stimulate each of their children to promote neurological development.

Picking up and planing down rough maple planks, [Clifford] built a mitered box to house the components before applying wood finish. The brain inside the box is an Arduino Mega — or a suitable clone — controlling a Dayton Bluetooth audio and 2x15W amp board. In addition to the 19.7V power supply, there’s a step down converter for the Mega, and a mic to make the LED matrix sound-reactive. The LED matrix is on a moveable baffle to adjust the distance between it and a semi-transparent acrylic light diffuser. This shifts the light between sharp points or a softer, blended look — perfect for the scrolling Matrix text and fireplace effects! Check it out!

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