Repairs You Can Print: Broken Glue Gun Triggers Replacement

Picture this: you need to buy a simple tool like a glue gun. There’s usually not a whole lot going on in that particular piece of technology, so you base your decision on the power rating and whether it looks like it will last. And it does last, at least for a few years—just long enough to grow attached to it and get upset when it breaks. Sound familiar?

[pixelk] bought a glue gun a few years ago for its power rating and its claims of strength. Lo and behold, the trigger mechanism has proven to be weak around the screws. The part that pushes the glue stick into the hot end snapped in two.

It didn’t take much to create a replacement. [pixelk] got most of the measurements with calipers and then got to work in OpenSCAD. After printing a few iterations, it fit well enough, but [pixelk] saw a chance to improve on the original design and added a few teeth where the part touches the glue stick. The new part has been going strong for three months.

We think this entry into our Repairs You Can Print contest is a perfect example of the everyday utility of 3D printers. Small reproducible plastic parts are all around us, just waiting to fail. The ability to not only replace them but to improve on them is one of the brightest sides of our increasingly disposable culture.

Still haven’t found a glue gun you can stick to? Try building your own.

Making The Case For Open Source Medical Devices

Engineering for medical, automotive, and aerospace is highly regulated. It’s not difficult to see why: lives are often at stake when devices in these fields fail. The cost of certifying and working within established regulations is not insignificant and this is likely the main reason we don’t see a lot of work on Open Hardware in these areas.

Ashwin K. Whitchurch wants to change this and see the introduction of simple but important Open Source medical devices for those who will benefit the most from them. His talk at the Hackaday Superconference explores the possible benefits of Open Medical devices and the challenges that need to be solved for success.

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Jill Tarter: Searching For E.T.

What must it be like to devote your life to answering a single simple but monumental question: Are we alone? Astronomer Jill Tarter would know better than most what it’s like, and knows that the answer will remain firmly stuck on “Yes” until she and others in the Search for Extraterrestrial Intelligence project (SETI) prove it otherwise. But the path she chose to get there was an unconventional as it was difficult, and holds lessons in the power of keeping you head down and plowing ahead, no matter what.

Endless Hurdles

To get to the point where she could begin to answer the fundamental question of the uniqueness of life, Jill had to pass a gauntlet of obstacles that by now are familiar features of the biography of many women in science and engineering. Born in 1944, Jill Cornell grew up in that postwar period of hope and optimism in the USA where anything seemed possible as long as one stayed within established boundaries. Girls were expected to do girl things, and boys did boy things. Thus, Jill, an only child whose father did traditional boy things like hunting and fixing things with her, found it completely natural to sign up for shop class when she reached high school age. She was surprised and disappointed to be turned down and told to enroll in “Home Economics” class like the other girls.

Doing “boy things” with Dad. Source: SETI Institute

She eventually made it to shop class, but faced similar obstacles when she wanted to take physics and calculus classes. Her guidance counselor couldn’t figure why a girl would need to take such classes, but Jill persisted and excelled enough to get accepted to Cornell, the university founded by her distant relation, Ezra Cornell. Jill applied for a scholarship available to Cornell family members; she was turned down because it was intended for male relatives only.

Undeterred, Jill applied for and won a scholarship from Procter & Gamble for engineering, and entered the engineering program as the only woman in a class of 300. Jill used her unique position to her advantage; knowing that she couldn’t blend into the crowd like her male colleagues, she made sure her professors always knew who she was. Even still, Jill faced problems. Cornell was very protective of their students in those days, or at least the women; they were locked in their dorms at 10:00 each night. This stifled her ability to work on projects with the male students and caused teamwork problems later in her career.

No Skill is Obsolete

Despite these obstacles, Jill, by then married to physics student Bruce Tarter, finished her degree. But engineering had begun to bore her, so she changed fields to astrophysics for her post-graduate work and moved across the country to Berkeley. The early 70s were hugely inspirational times for anyone with an eye to the heavens, with the successes of the US space program and leaps in the technology available for studies the universe. In this environment, Jill figured she’d be a natural for the astronaut corps, but was denied due to her recent divorce.

Disappointed, Jill was about to start a research job at NASA when X-ray astronomer Stu Boyer asked her to join a ragtag team assembled to search for signs of intelligent life in the universe. Lacking a budget, Boyer had scrounged an obsolete PDP-8 from Berkeley and knew that Jill was the only person who still knew how to program the machine. Jill’s natural tendency to fix and build things began to pay dividends, and she would work on nothing but SETI for the rest of her career.

From the Bureaucratic Ashes

At Arecibo. Source: KQED Science

SETI efforts have been generally poorly funded over the years. Early projects were looked at derisively by some scientists as science fiction nonsense, and bureaucrats holding the purse strings rarely passed up an opportunity to score points with constituents by ridiculing efforts to talk to “little green men.” Jill was in the thick of the battles for funding, and SETI managed to survive. In 1984, Jill was one of the founding members of the SETI Institute, a private corporation created to continue SETI research for NASA as economically as possible.

The SETI Institute kept searching the skies for the next decade, developing bigger and better technology to analyze data from thousands of frequencies at a time from radio telescopes around the world. But in 1993, the bureaucrats finally landed the fatal blow and removed SETI funding from NASA’s budget, saving taxpayers a paltry $10 million. Jill and the other scientists kept going, and within a year, the SETI Institute had raised millions in private funds, mostly from Silicon Valley entrepreneurs, to continue their work.

Part of the Allen Telescope Array. Source: SETI Institute

The Institute’s Project Phoenix, of which Jill was Director until 1999, kept searching for signs of life out there until 2004, with no results. They proposed an ambitious project to improve the odds — an array of 350 radio telescopes dedicated to SETI work. Dubbed the Allen Telescope Array after its primary patron, Microsoft co-founder Paul Allen, the array has sadly never been completed. But the first 42 of the 6-meter dishes have been built, and the ATA continues to run SETI experiments every day.

Jill Tarter retired as Director of SETI Research for the Institute in 2012, but remains active in the SETI field. Her primary focus now is fundraising, leveraging not only her years of contacts in the SETI community but also some of the star power she earned when it became known that she was the inspiration for the Ellie Arroway character in Carl Sagan’s novel Contact, played by Jodie Foster in the subsequent Hollywood film.

Without a reasonable SETI program, the answer to “Are we alone?” will probably never be known. But if it is answered, it’ll be thanks in no small part to Jill Tarter and her stubborn refusal to stay within the bounds that were set for her.

Roll Your Own Magnetic Encoder Disks

[Erich] is the middle of building a new competition sumo bot for 2018. He’s trying to make this one as open and low-cost as humanly possible. So far it’s going pretty well, and the quest to make DIY parts has presented fodder for how-to posts along the way.

One of new bot’s features will be magnetic position encoders for the wheels. In the past, [Erich] has used the encoder disks that Pololu sells without issue. At 69¢ each, they don’t exactly break the bank, either. But shipping outside the US is prohibitively high, so he decided to try making his own disks with a 3D printer and the smallest neodymium magnets on Earth.

The pre-fab encoder disks don’t have individual magnets—they’re just a puck of magnetic slurry that gets its polarity on the assembly line. [Erich] reverse-engineered a disk and found the polarity using magnets (natch). Then got to work designing a replacement with cavities to hold six 1mm x 1mm x 1mm neodymium magnets and printed it out. After that, he just had to glue them in place, matching the polarity of the original disk. We love the ingenuity of this project, especially the pair of tweezers he printed to pick and place the magnets.

Rotary encoders are pretty common in robotics applications to detect and measure wheel movement. Don’t quite recall how they work? We’ll help you get those wheels turning.

via Dangerous Prototypes

Making The Case For Slackware In 2018

If you started using GNU/Linux in the last 10 years or so, there’s a very good chance your first distribution was Ubuntu. But despite what you may have heard on some of the elitist Linux message boards and communities out there, there’s nothing wrong with that. The most important thing is simply that you’re using Free and Open Source Software (FOSS). The how and why is less critical, and in the end really boils down to personal preference. If you would rather take the “easy” route, who is anyone else to judge?

Having said that, such options have not always been available. When I first started using Linux full time, the big news was that the kernel was about to get support for USB Mass Storage devices. I don’t mean like a particular Mass Storage device either, I mean the actual concept of it. Before that point, USB on Linux was mainly just used for mice and keyboards. So while I might not be able to claim the same Linux Greybeard status as the folks who installed via floppies on an i386, it’s safe to say I missed the era of “easy” Linux by a wide margin.

But I don’t envy those who made the switch under slightly rosier circumstances. Quite the opposite. I believe my understanding of the core Unix/Linux philosophy is much stronger because I had to “tough it” through the early days. When pursuits such as mastering your init system and compiling a vanilla kernel from source weren’t considered nerdy extravagance but necessary aspects of running a reliable system.

So what should you do if you’re looking for the “classic” Linux experience? Where automatic configuration is a dirty word, and every aspect of your system can be manipulated with nothing more exotic than a text editor? It just so happens there is a distribution of Linux that has largely gone unchanged for the last couple of decades: Slackware. Let’s take a look at its origins, and what I think is a very bright future.

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Be The Electronic Chameleon

If you want to work with wearables, you have to pay a little more attention to color. It is one thing to have a 3D printer board colored green or purple with lots of different color components onboard. But if it is something people will wear, they are going to be more choosy. [Sdekon] shows us his technique of using Leuco dye to create items that change color electrically. Well, technically, the dye is heat-sensitive, but it is easy to convert electricity to heat. You can see the final result in the video, below.

The electronics here isn’t a big deal — just some nichrome wire. But the textile art processes are well worth a read. Using a piece of pantyhose as a silk screen, he uses ModPodge to mask the screen. Then he weaves nichrome wire with regular yarn to create a heatable fabric. Don’t have a loom for weaving? No problem. Just make one out of cardboard. There’s even a technique called couching, so there’s lots of variety in the textile arts used to create the project.

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Flashing Light Prize 2018: This Time With Neon

The Flashing Light Prize is back this year with a noble twist. And judging from the small set of entries thus far, this is going to be an interesting challenge.

Last year’s Flashing Light Prize was an informal contest with a simple goal: flash an incandescent lamp in the most interesting way possible. This year’s rules are essentially the same as last year, specifying mainly that the bulb itself has to light up — no mechanical shutters — and that it has to flash at 1 Hz with a 50% duty cycle for at least five minutes. But where last year’s contest specified incandescent lamps, this year you’ve got to find a way to flash something with neon in it. It could be an off-the-shelf neon pilot light, a recycled neon sign, or even the beloved Nixie tube. But we suspect that points will be awarded for extreme creativity, so it pays to push the envelope. Last year’s winner used a Wimhurst machine to supply the secondary of an ignition coil and flash a pair of bulbs connected across the primary, so the more Rube Goldberg-esque, the better your chances.

There are only a handful of entries right now, with our favorite being [Ben Krasnow]’s mashup of electricity, mechanics, chemistry, and physics. You’ve got until March 15th to post your flashing neon creation, and there are two categories this year, each with a £200 prize. Get your flash on and win this one for Hackaday.

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