The Young Engineers Guide To Career Planning

October 28, 2019 by Lewin Day 41 Comments

It’s often said that engineers aren’t born, they’re made. Or more accurately, taught, tested, and accredited by universities. If you’re in high school, you’re probably starting to think about potential career paths and may be considering an engineering degree. A lot of work goes into a good college application, and it might seem like the hardest part is getting in. However, if your end goal is to get yourself a great engineering job at the end of your studies, it pays to have your head up from day 1!

I Just Need A Degree, Right?

Back in my freshman days, there was a saying that was popular on campus, particularly with those studying STEM topics. “Ps get degrees.” Your college’s grading system might use different letters, but the basic gist was that a pass mark was all that was required to get your piece of paper at the end of your four years. While this is technically true, it’s only really a useful ethos if your aim is to simply get a degree. If your goal is to use that degree to score yourself a plum job in your field, it would be unwise to follow this credo.

This attitude will net you plenty of wonderful memories at the bar, but it will dent your chances of landing a solid job upon graduation. All in moderation!

The reality of the modern job market is that it’s highly competitive. Recruiters can receive hundreds of applications for a single job, meaning the vast majority of applicants don’t even make it to the interview stage. To trim down the pile, various criteria are used to pick out the ideal candidates. An easy way to do this is to sort by grades. Having a low GPA can therefore see your application relegated to the trashcan, before you even get a chance to impress anyone with your carefully honed skills. Continue reading “The Young Engineers Guide To Career Planning” →

SatNOGS Update Hack Chat

October 28, 2019 by Dan Maloney 3 Comments

Join us on Wednesday, October 30 at noon Pacific for the SatNOGS Update Hack Chat with Pierros Papadeas and the SatNOGS team!

Ever since the early days of the Space Race, people have been fascinated with satellites. And rightly so; the artificial moons we’ve sent into orbit are engineering marvels, built to do a difficult job while withstanding an incredibly harsh environment. But while most people are content to just know that satellites are up there providing weather forecasts and digital television, some of us want a little more.

Enter SatNOGS. Since winning the very first Hackaday Prize in 2014, SatNOGS has grown into exactly what Pierros Papadeas and the rest of the team envisioned: a globe-spanning network of open-source satellite ground stations, feeding continuous observations into an open, accessible database. With extensive documentation and an active community, SatNOGS has helped hundreds of users build ground stations with steerable antennas and get them connected. The network tracks hundreds of Low-Earth Orbit (LEO) satellites each day, including increasingly popular low-cost Cubesats.

Join us as the SatNOGS crew stops by the Hack Chat to give us an update on their efforts over the last few years. We’ll discuss how winning the Hackaday Prize changed SatNOGS, how the constellation of satellites has changed and how SatNOGS is dealing with it, and what it takes to build a global network and the community that makes it work.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 30 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

Solenoid Engine Adds Three “Pistons”

October 28, 2019 by Bryan Cockfield 9 Comments

The earliest piston engines typically had only one cylinder, and at best, produced horsepower measured in single digits. But once you have a working engine, it’s a relatively short step to adding cylinders and increasing the power output. [Emiel] made a similar upgrade to one of his engines recently, upgrading it from one cylinder to four. But this isn’t an internal combustion engine, it gets its power from electric solenoids.

We featured his single-cylinder build about a month ago, and since then he’s been busy with this impressive upgrade. The new engine features four cylinders arranged in a V4 pattern. Of course, this greatly increases the mechanical complexity. To start, he had to machine a crankshaft to connect all four “pistons” to a shared output shaft. He also had to build a set of cams in order to time the firing of the cylinders properly, so they don’t work against one another.

The build is just as polished and impressive as the last, which is saying a lot. [Emiel] has a quality machine shop and built the entire motor from scratch, including winding the solenoids, machining the connecting rods and shafts, and building a very picturesque wooden base for the entire contraption to sit on. It’s definitely worth checking out.

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Hacking Mars: InSight Mole Is On The Move Again

October 28, 2019 by Dan Maloney 23 Comments

Your job might be tough, but spare a thought for any of the engineers involved in the Mars InSight lander mission when they learned that one of the flagship instruments aboard the lander, indeed the very instrument for which the entire mission was named, appeared to be a dud. That’s a bad day at work by anyone’s standards, and it happened over the summer when it was reported that the Mars Interior Exploration using Seismic Investigations, Geodesy and Heat Transport lander’s Heat Flow and Physical Properties Package (HP³), commonly known as “The Mole”, was not drilling itself into the Martian regolith as planned.

But now, after months of brainstorming and painstaking testing on Earth and on Mars, it looks as if the mole is working again. NASA has announced that, with a little help from the lander’s backhoe bucket, the HP³ penetrator has dug itself 2 cm into the soil. It’s a far cry from the 5-meter planned depth for its heat-transfer experiments, but it’s progress, and the clever hack that got the probe that far might just go on to salvage a huge chunk of the science planned for the $828 million program.

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Electricity Makes Soft Robotics More Like Us Meatbags

October 28, 2019 by Kristina Panos 6 Comments

Building a future where robots work alongside humans relies heavily on soft robotics. Typically this means there will be an air compressor or a hydraulic system nearby, taking up precious space. But it doesn’t have to.

Engineers at the UC-San Diego Jacobs School have created a soft robotics system that uses electricity to control flexible actuators, much like our brains move our muscles. It works like this: sheets of heat-sensitive liquid crystal elastomer are sandwiched between two layers of standard elastomer. These layers are rolled into cylinders that can twist and bend in different directions depending on which of its six element(s) get electricity. Light up all six, and the tube contracts, forming the foundation for a good gripper. The team also built a tiny walker, pictured above.

The project is still in its infancy, so the actuators are slow to bend and even slower to return to their original shape, but it’s still a great start. Imagine all the soft robotic projects that can get off the ground without being shackled by the bulk and weight of an air compressor or fluid handling system. Watch it do various sped-up things after the break, like claw-machine gripping a bottle of chocolate rocks.

Speaking of delicious candy, edible soft robotics is totally a thing.

Continue reading “Electricity Makes Soft Robotics More Like Us Meatbags” →

World’s Smallest MIDI Synth, Now Even Better

October 28, 2019 by Dan Maloney 6 Comments

We’re pretty sure there’s no internationally recognized arbiter of records like “World’s smallest full-featured polyphonic stereo MIDI synthesizer that fits in a DIN shell”. If there isn’t, there sure should be, and we’re pretty sure [mitxela]’s Flash-Synth would hold that particular record.

This is one of those lessons that some people just can’t leave a challenge alone. First [mitxela] built a MIDI synthesizer into a DIN connector, then a couple of months later he made a somewhat more streamlined version. While both were feats of engineering derring-do, neither was entirely satisfactory. With only square wave synthesis and a limit of eight voices, plus some unpleasant audio issues and a total lack of manufacturability, the next challenge was clear.

We won’t pretend to follow all the audio arcana, of which the video below and the build log have plenty, but the technical achievement is obvious enough. The Flash-Synth has an STM32, a tantalum SMD filter capacitor that dwarfs it, and a few support components on a flexible PCB that folds back on itself twice. This bit of circuit origami is connected to a 5-pin DIN plug and stuffed into the connector’s shell, which in turn mates to a custom-machined metal housing. A stereo audio jack lives at the other end of the assembly, and the whole synth is powered parasitically off the MIDI port.

The first half of the video below is mostly a demo that proves the synth sounds great and can do just about anything; skip to the 22-minute mark for the gory build details. Suffice it to say that [mitxela]’s past experience with ludicrous scale soldering served him well here.

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Making A Bronze Cannon From Scratch

October 27, 2019 by Danie Conradie 18 Comments

Casting metal at home is somewhat tricky, but there’s no denying the results can be quite rewarding. [FarmCraft101] put his incredible craftsmanship on display, and learned a few new things in the process, by scratch building a scale replica bronze cannon and carriage.

Starting with a sufficient quantity of scrap metal, he first produced bronze ingots. Getting the actual casting right took multiples attempts. First tried a lost foam cast, which failed miserably, but provided a sample metal which was put through tensile strength testing. The second attempt was done using a wood barrel form and a split mold, and was cast horizontally which resulted in shrinkage on top of the barrel. The third attempt, arranged vertically, almost resulted in a high risk game of “the floor is lava”, with molten bronze pouring out across his garage floor after the mold split open during casting.

Attempt number four was finally successful, again using a vertical mold but with more sturdy clamping. This roughcast barrel was then drilled out and finished to a beautiful mirror with the help of a lathe and a lot of elbow grease. He then turned his attention to the carriage, which itself is a real beauty featuring custom wagon wheels with a charred wood finish and linseed oil coating.

You can check out the build video after the break, but we’ll warn you now, [FarmCraft101] never actually fires this gorgeous creation. If you’d like to try your hand at DIY cannoneering and have a 3D printer, you might want to give lost PLA casting a try, or go into mass production with some DIY silicone molds.

Continue reading “Making A Bronze Cannon From Scratch” →