Buy Your Very Own Commercial Flight Simulator

January 21, 2019 by Maya Posch 25 Comments

If you happen to live near Phoenix, Arizona, have a spare US$10,000 or so kicking around, and have always fancied your own true-to-life commercial flight simulator, today is your lucky day. With just over a week to go on the auction, you can bid on a used flight simulator for a Bombardier CRJ200 regional jet airliner.

The CRJ200 jet was produced between 1991 and 2006, first being introduced in 1992 by Lufthansa. It’s a twin-engine design, with about 50 seats for passengers. With a length of more than 26 meters, 12,500 km (41000ft) ceiling, 785 km/h (487mph) cruising speed and a range of around 3,000 km (1864 mi) (depending on the configuration), it offers plenty of opportunities for the aspiring (hobbyist) pilot.

The auction stands at the time of writing at $4,400 offered and lasts until Monday, January the 28th. Local pick-up is expected, but the FAA-certified simulator comes complete with all of the manuals and the guarantee that it was 100% working before it was disassembled to ready it for auction. Just make sure that you have somewhere to put it before putting in that bid, and you could be the owner of a rig that would leave some of the best we’ve seen so far behind in the dust.

Printing Christmas Cards The Hard Way

January 21, 2019 by Ted Yapo 5 Comments

Printing customized Christmas cards is a trivial matter today: choose a photo, apply a stock background or border, add the desired text, and click a few buttons. Your colorful cards arrive in a few days. It may be the easiest way, but it’s definitely no where near as cool as the process [linotype] used this season. (Editor’s note: skip the Imgur link and go straight for the source!)

The first task was to create some large type for the year. [linotype] laser printed “2018” then used an iron to transfer toner to the end of a piece of scrap maple flooring. Carving the numbers in relief yielded ready-to-go type, since the ironing process took care of the necessary mirroring step. The wood block was then cut to “type high” (0.918 inches; who knew?) using a compositor’s table saw – with scales graduated in picas, of course.

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To Make Reproduction Train Whistles, The Old Ways Are Best

January 21, 2019 by Donald Papp 9 Comments

Late last year, artist [Steve Messam]’s project “Whistle” involved 16 steam engine whistles around Newcastle that would fire at different parts of the day over three months. The goal of the project was bring back the distinctive sound of the train whistles which used to be fixture of daily life, and to do so as authentically as possible. [Steve] has shared details on the construction and testing of the whistles, which as it turns out was a far more complex task than one might expect. The installation made use of modern technology like Raspberry Pi and cellular data networks, but when it came to manufacturing the whistles themselves the tried and true ways were best: casting in brass before machining on a lathe to finish.

The original whistles are a peek into a different era. The bell type whistle has three major components: a large bell at the top, a cup at the base, and a central column through which steam is piped. These whistles were usually made by apprentices, as they required a range of engineering and manufacturing skills to produce correctly, but were not themselves a critical mechanical component.

In the original whistle shown here, pressurized steam comes out from within the bottom cup and exits through the thin gap (barely visible in the image, it’s very narrow) between the cup and the flat shelf-like section of the central column. That ring-shaped column of air is split by the lip of the bell above it, and the sound is created. When it comes to getting the right performance, everything matters. The pressure of the air, the size of the gap, the sharpness of the bell’s lip, the spacing between the bell and the cup, and the shape of the bell itself all play a role. As a result, while the basic design and operation of the whistles were well-understood, there was a lot of work to be done to reproduce whistles that not only operated reliably in all types of weather using compressed air instead of steam, but did so while still producing an authentic re-creation of the original sound. As [Steve] points out, “with any project that’s not been done before, you really can’t do too much testing.”

Embedded below is one such test. It’s slow-motion footage of what happens when the whistle fires after filling with rainwater. You may want to turn your speakers down for this one: locomotive whistles really were not known for their lack of volume.

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Building A 3D Printer That Goes Where You Do

January 21, 2019 by Tom Nardi 13 Comments

Back when one of the best paths to desktop 3D printer ownership was building the thing yourself from laser cut wood with some string thrown in for good measure, just saying you had one at home would instantly boost your hacker street cred. It didn’t even need to work particularly well (which is good, since it probably didn’t), you just had to have one. But now that 3D printers have become so common, the game has changed. If you want to keep on the cutting edge, you’ve got to come up with a unique hook.

Luckily for us, [Thomas Sanladerer] is here to advance the status quo of desktop 3D printing. Not content with a 3D printer that spends its time loafing around the workshop, he decided to build a completely mobile 3D printer. For a guy who spends a lot of time traveling to different 3D printing conferences and shows, this is actually a pretty handy thing to have around, but there are probably some lessons to be learned here even if you aren’t a 3D printing YouTube celebrity.

Given the wide array of very popular low cost 3D printers out there, some will likely be surprised that [Thomas] decided to mobilize a printer which is nearly an antique at this point: the PrinterBot Play. But as he explains in the video after the break, the design of the Play really lends itself perfectly to life on the road. For one, it’s an extremely rigid printer thanks to its (arguably overkill) steel construction. Compared to most contemporary 3D printers which are often little more than a wispy collection of aluminium extrusion and zip ties, the boxy design of the Play also offers ample room inside for additional electronics and wiring

The most obvious addition to the PrintrBot is the six Sony NP-F camera batteries that [Thomas] attaches to the back of the printer by way of 3D printed mounts, but there’s also quite a bit of hardware hidden inside to break the machine free from its alternating current shackles. The bank of batteries feed simultaneously into a DC boost converter which brings the battery voltage up to the 12 V required for the printer’s electronics and motors, and a DC regulator which brings the voltage down to the 5 V required by the Raspberry Pi running OctoPrint. There’s even a charge controller hiding in there which not only frees him from carrying around a separate charger, but lets him top up the cells while the printer is up and running.

On the software side of things, the Raspberry Pi is configured to work as a WiFi access point so that OctoPrint can be controlled with a smartphone even if there’s no existing network in place. A fact demonstrated when he takes the printer outside for a walk while it’s in the middle of a job. The ability to control the printer without any existing infrastructure combined with the estimated six hour runtime on a charge means this modified PrinterBot can get the job done no matter where [Thomas] finds himself.

The hacker community was saddened by the news that PrintrBot was closing its doors last year, an unfortunate casualty of an increasingly competitive desktop 3D printing market. But perhaps we can take some comfort from the fact that their eminently hackable open source printers still live on in projects such as this.

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Hackaday Superconference: 3D Printing For Electronics

January 21, 2019 by Brian Benchoff 12 Comments

For her day job, Amie D Dansby works as a software simulation developer, creating simulations for video games. In her free time, she’s implanting the key to her Tesla in her arm, building cordwood jewelry and cosplay swords, and seeking out other adventures in electronics and 3D printing. Amie has made a name for herself in the 3D printing community, and she is surrounded by fans when she attends the RepRap meetups and Maker Faires.

She was also popular at this year’s Hackaday Superconference, where she gave a talk on the integration of 3D printing and electronics. Amie’s work concentrates on props and cosplay, which is a skill unto itself, and you only need to look at some of the old Mythbusters, the documentary footage from ILM, or even model makers to realize this is an arcane art that takes a lot of skill. Lucky for us, Amie was there to show us the tricks she’s picked up over the years to make building a one-off piece easier than you could imagine.

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Anatomy Of A Cloned Piece Of Hardware

January 21, 2019 by Jenny List 58 Comments

What would you think if you saw a bootleg of a product you design, manufacture, and sell pop up on eBay? For those of us who don’t make our livelihood this way, we might secretly hope our blinkenlight project ends up being so awesome that clones on AliExpress or TaoBao end up selling in the thousands . But of course anyone selling electronics as their business is going to be upset and wonder how this happened? It’s easy to fall into the trap of automatically assigning blame; if the legit boards were made in China would you assume that’s where the design was snagged to produce the bootlegs? There’s a saying about assumptions that applies to this tale.

Dave Curran from Tynemouth Software had one of his products cloned, and since he has been good enough to share all the details with us we’ve been able to take a look at the evidence. Dave’s detective work is top notch. What he found was surprising, his overseas manufacturer was blameless, and the bootleg board came from an entirely different source. Continue reading “Anatomy Of A Cloned Piece Of Hardware” →

Open Source Synthesizers Hack Chat

January 21, 2019 by Dan Maloney 2 Comments

Matt Bradshaw is a musician, maker, and programmer with a degree in physics and a love for making new musical instruments. You may remember his PolyMod modular digital synthesizer from the 2018 Hackaday Prize, where it made the semifinals of the Musical Instrument Challenge. PolyMod is a customizable, modular synthesizer that uses digital rather than analog circuitry. That seemingly simple change results in a powerful ability to create polyphonic patches, something that traditional analog modular synths have a hard time with.

Please join us for this Hack Chat, in which we’ll cover:

The hardware behind the PolyMod, and the design decisions that led Matt to an all-digital synth
The pros and cons of making music digitally
Where the PolyMod has gone since winning the Musical Instrument Challenge semifinals

You are, of course, encouraged to add your own questions to the discussion. You can do that by leaving a comment on the Open Source Synthesizers Hack Chat and we’ll put that in the queue for the Hack Chat.

Our Hack Chats are live community events on the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, January 23, at noon, Pacific time. If time zones got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io.

You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about. And don’t forget to check out the Modular Synth Discussion, a very active chat that digs into the guts of all sorts of modular synthesizers.