Scrapyard Milling Machine Gets Work Done On A Budget

September 1, 2019 by Dan Maloney 22 Comments

Which to buy first, a lathe or a mill? It’s a tough question for the aspiring home machinist with limited funds to spend on machine tools, but of course the correct answer is a lathe. With a lathe, we are told, all other machine tools can be built, including a milling machine. Granted that might be a slight exaggeration, but [Maximum DIY] was still able to use his budget-blowing lathe to make a decent milling machine mostly from scrap.

Details are a bit sparse in the forum post, but there’s enough there and in the video after the break to be mightily impressed with the build. Unlike many DIY mills that are basically modified drill presses, [Maximum DIY] started with things like a scrapped bench grinder pedestal and surplus steel tubing. The spindle motor is from a paint sprayer and the Z-axis power feed is a treadmill incline motor. The compound table was a little too hard to make, so the purchased table was fitted with windshield wiper motor power feeds.

Therein lies perhaps the most clever hack in this build: the use of a plain old deep 19mm socket as a clutch for the power feeds. The 12-point socket slides on the square shaft of the wiper motor to engage the drive screw for the compound table – simple and bulletproof.

To be sure, the finished mill is far from perfect. It looks like it needs more mass to quell vibration, and those open drive pulleys are a little nerve wracking. But it seems to work well, and really, any mill is better than no mill. Of course, if you’re flush with cash and want to buy a mill instead of making one, this buyer’s guide should help.

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Automate Sorting Your Trash With Some Healthy Machine Learning

September 1, 2019 by Maya Posch 10 Comments

Sorting trash into the right categories is pretty much a daily bother. Who hasn’t stood there in front of the two, three, five or more bins (depending on your area and country), pondering which bin it should go into? [Alvaro Ferrán Cifuentes]’s SeparAItor project is a proof of concept robot that uses a robotic sorting tray and a camera setup that aims to identify and sort trash that is put into the sorting tray.

The hardware consists of a sorting tray mounted to the top of a Bluetooth-connected pan and tilt platform. The platform communicates with the rest of the system, which uses a camera and OpenCV to obtain the image data, and a Keras-based back-end which implements a deep learning neural network in Python.

Training of the system was performed by using self-made photos of the items that would need to be sorted as these would most closely match real-life conditions. After getting good enough recognition results, the system was put together, with a motion detection feature added to respond when a new item was tossed into the tray. The system will then attempt to identify the item, categorize it, and instruct the platform to rotate to the correct orientation before tilting and dropping it into the appropriate bin. See the embedded video after the break for the system in action.

Believe it or not, this isn’t the first trash-sorting robot to grace the pages of Hackaday. Potentially concepts like these, that rely on automation and machine vision, could one day be deployed on a large scale to help reduce how much recyclable material end up in landfills. Continue reading “Automate Sorting Your Trash With Some Healthy Machine Learning” →

Hackaday Links: September 1, 2019

September 1, 2019 by Dan Maloney 10 Comments

The sun may be spotless, but that doesn’t mean it isn’t doing interesting things. A geomagnetic storm is predicted for this weekend, potentially giving those at latitudes where the Northern Lights are not common a chance to see a cosmic light show. According to SpaceWeather.com, a coronal hole, a gap in the sun’s atmosphere that can let the solar wind escape, is about to line up with Earth. The last time this hole was on the Earth-facing side of the sun, the resultant storm gave aurora as far south as Colorado. So if you’re in any of the northern tier states, you might want to find somewhere with dark skies and a good view to the north this weekend.

It’s not only space weather that’s in the news, but weather-weather too. Hurricane Dorian will probably make landfall as a Category 4 storm, probably along Florida’s Atlantic coast, and probably in the middle of the night on Monday. That’s a lot of uncertainty, but one thing’s for sure: amateur radio operators will be getting into the action. The Hurricane Watch Net will activate their net for Dorian on Saturday afternoon at 5:00 PM Eastern time, ready to take reports from stations in the affected area. Not a ham? You can still listen to the live feed once the net activates.

Hams aren’t the only ones getting geared up for Dorian, though. Weather satellite enthusiasts are pointing their SDRs at the sky and grabbing some terrifyingly beautiful pictures of Dorian as it winds up. Some of the downloaded images are spectacular, and if you’ve got an SDR dongle and a couple of pieces of coat hanger wire, you too can spy on Dorian from any number of satellites.

Speaking of which, over on r/RTLSDR, someone has done a little data mining and shown that NOAA 15 is still very much alive. u/amdorj plotted the scan motor current draw and found that it steadily decreased over time, possibly indicating that the bearings aren’t as worn as previously thought. We recently covered the story of the plucky satellite that’s almost two decades past its best-by date; here’s hoping our report on its death was greatly exaggerated.

In one of the weirder bits of marketing we’ve seen lately, NASA decided to name a rock on Mars after septuagenarian rockers The Rolling Stones. The golf ball size rock was blasted about a meter across the Martian landscape when the Mars InSight lander touched down in 2018, leaving a small scar in the dust. The stone had obviously rolled, so phone calls were made and one thing led to another, and before you know it, Robert Downey Jr. is making the announcement before a Stones concert at the Rose Bowl, right in JPL’s backyard. There’s even a cute animation to go along with it. It’s a nice piece of marketing, but it’s not the first time the Stones have been somewhat awkwardly linked to the technology world. We dare you not to cringe.

We’ll finish up today with something not related to space. As Al Williams recently covered, for about fifty bucks you can now score a vector network analyzer (VNA) that will do all sorts of neat RF tricks. The NanoVNA sounds like a great buy for anyone doing RF work, but its low price point and open-source nature mean people are finding all kinds of nifty uses for it. One is measuring the length of coax cables with time-domain reflectometry, or TDR. Phasing antenna arrays? the NanoVNA sounds like the perfect tool for the job.

Stack Of Plant Saucers, Transformed Into Low Cost Solar Shield

September 1, 2019 by Donald Papp 12 Comments

For serious data collection with weather sensors, a solar shield is crucial. The shield protects temperature and humidity sensors from direct sunlight, as well as rain and other inclement weather, without interfering with their operation. [Mare] managed to create an economical and effective shield for under three euros in materials.

It began with a stack of plastic saucers intended for the bottom of plant pots. Each of these is a lot like a small plate, but with high sides that made them perfect for this application. [Mare] cut the bottom of each saucer out with a small CNC machine, but the cut isn’t critical and a hand tool could also be used.

Three threaded rods, nuts, and some plastic spacers between each saucer yields the assembly you see here. When mounted correctly, the sensors on the inside are protected from direct exposure to the elements while still allowing airflow. As a result, the readings are more accurate and stable, and the sensors last longer.

The top of the shield is the perfect place to mount a UV and ambient light sensor board, and [Mare] has a low-cost DIY solution for that too. The sensor board is covered by a clear glass dish on top that protects the board without interfering with readings, and an o-ring seals the gap.

3D printing is fantastic for creating useful components, and has been instrumental in past weather station builds, but projects like these show not everything needs to be (nor should be) 3D printed.

Ultra Benchy Is A Big Plastic Boat, Alright

September 1, 2019 by Lewin Day 28 Comments

The 3DBenchy, or Benchy for short, is a popular test model for 3D printers. Designed with overhanging curved surfaces, flat planes, holes, and other difficult geometry, it’s a great way to benchmark a printer or verify that everything is set up correctly. It comes in rather handy, but at this point has also become something of a meme within the 3D printer community. Thus, when NURDspace members decided to embark on a collaborative giant print, the decision was easy – and Ultra Benchy was born!

The size chosen for the print was arbitrarily set at 700mm long, or a 1166.65% scale up of the original model. The versatile LuBan software was used to split the giant model into manageable chunks that could be printed by community members. Chunks were claimed and kept track of in a spreadsheet, with contributors instructed to print with specific settings in order to ensure quality was similar across the whole build.

With all the parts collected, the final construction was done on the 31st of August in a Youtube livestream. Reportedly, build time was a marathon 10 hours. The final result is a pleasingly patchwork Benchy, that looks quite impressive in its final assembled form.

Collaborative prints are a staple of 3D printing festivals, but the technique can also be used to create large functional assemblies from smaller 3D printed components, such as [Ivan]’s gigantic Nerf gun that we covered previously.

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Human-Powered Henhouse Keeps Chickens On The Job

September 1, 2019 by Bryan Cockfield 37 Comments

While it’s not exactly in the same vein as other projects around here, like restoring vintage video game systems or tricking an ESP32 to output VGA, keeping chickens can also be a rewarding hobby. They make decent pets and can also provide you with eggs. You can also keep them on a surprisingly small amount of land, but if you have a larger farm you can use them to help condition the soil all over your property. For that you’ll need a mobile henhouse, and as [AtomicZombie] shows, they don’t all have to be towed by a tractor.

This henhouse is human-powered, meaning any regular human can lift it up and scoot it around to different areas without help from heavy equipment. It uses a set of bicycle wheels which rotate around to lift up the frame of the house. A steering wheel in the back allows it to be guided anywhere and then set down. It also has anti-digging protection, which is a must-have for any henhouse to keep the foxes out.

We like this one for its simplicity and ease-of-use. Not needing a tractor on a small farm can be a major cost savings, but if you really need one, [AtomicZombie] also designed a robust all-electric tractor-like device that we featured a little while back.

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Running Doom On A Doomed GPS

September 1, 2019 by Ted Yapo 14 Comments

What’s the first thing you think of when you see an old GPS navigation system for sale cheap at a garage sale? Our research indicates that 100% of people would wonder if it could run Doom; at least that’s what we conclude from the single data point we have, anyway. [Jason Gin] asked and answered the question — with a resounding yes — about his recent acquisition.

The unit in question is a Magellan RoadMate 1412 running Windows CE. After some playing, [Jason] found that simply connecting the unit to a computer via USB caused all the application files to appear as a FAT-formatted volume. Replacing the obviously-named “MapNavigator.exe” with a copy of TotalCommander/CE allowed browsing around the filesystem.

This revealed that much was missing from the CE install, including the Explorer shell and command prompt. Either could be used to launch Doom with the required command-line arguments. Luckily, [Jason] had another trick ready, namely using MortScript (a scripting engine) to launch the Doom executable. This worked like a charm, and after a few tweaks, he now has a dedicated demo box.

We say “demo box” instead of “Doom machine” because without a keyboard, you can’t actually play the game — only view the demo. In a valiant attempt, he connected a USB OTG connector, but the GPS doesn’t seem to recognize input devices, only USB storage devices. Keep at it, [Jason], we’d love to see you crack this one!

[Jason] is no stranger to hacking Windows CE devices. Last time we checked in, the target was a KeySight DSO1102G oscilloscope.

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