An Impressive Modular Mold Box

Prolific maker and product designer [Eric Strebel] has years of experience making reusable mold boxes for silicone and resin casting. He’s always used 3/4″ plywood before, but it comes with some problems such as inaccuracy, screws that eventually slip out, and no room at all for expansion. Now [Eric] has decided to devise a modular mold box system that’s so awesome, it’s even stack-able. Check out the design and build process in the video after the break.

[Eric] took advantage of additive manufacturing and made fancy trapezoidal walls with recessed bits that allow for the magic that this modular system hinges on — a handful of M6 socket cap screws and matching nuts for tensioning. Once the prints were ready, [Eric] pounded the nuts captive into the walls and marked fill lines every 10mm. As usual, [Eric]’s video comes with bonus nuggets of knowledge, like his use of a simple card scraper to clean up prints, smooth the sides, and chamfer all the edges.

If you want to mold stuff like concrete and plaster, you may be better off using flexible filament.

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Developing An Open Source Electronics Trainer

It’s a safe bet that most Hackaday reader’s interest in electronics started at a young age, and that their early forays into the world of hardware hacking likely involved some form of “playground” kit. As long as you didn’t lose any of the components, these kits promised the user that hundreds of possible projects were just a few jumper wires away. Extra points awarded for when you decide to toss away the manual and fly solo.

While there’s still no shortage of such products on the market, [Josh Kittle] felt the concept could do with a freshening up. His open hardware “Microcontroller Trainer” harkens back to those old multi-kits, but adds in the sort of high-tech gadgetry that makes the modern DIY world go round.

It’s still got the traditional layout: a center mounted breadboard surrounded by an array of LEDs, a handful of buttons, and a pair of potentiometers. But there’s also sockets for the Raspberry Pi, ESP8266, ESP32, and Arduino. Plus a few of their most popular friends to keep them company: a .96″ OLED, 2.4″ Touch TFT, and a BC05 Bluetooth module.

Originally [Josh] created this design to help clean up his own workspace, figuring he could just put his most used components on a single compact board. But as you might expect, others expressed interest in the concept. Now he’s producing them as kits, and even working his way towards a third hardware revision that adds features such as an integrated 18650 battery for portable use.

While electronics kits that have you build a functional device are a great way to learn the ropes, we’re always glad to see fresh takes on the classic electronic “playground” concept.

Portable Printer Is A Top Notch High School Project

When we think 3D printers, we most commonly think of the fused-deposition modelling type that squirts molten plastic out of a hot nozzle. Typically, these are tabletop units designed to be set up and used in a workshop environment. [BingoFishy] dared to think outside the box however, and whipped up a compact, portable 3D printer for working out on the road.

The printer is almost entirely self-contained, running an OctoPrint controller with built-in hotspot which allows print files to be sent to the unit over a smartphone. The motion platform is built out of DVD drive stepper motors and rails, with dual motors used on the Z-axis to ensure there’s enough torque to move smoothly. Power is courtesy of 26650 cells, in a 2S3P configuration, which provides 3 hours of runtime. While this might not sound like much, for a compact printer with a small build volume, it’s a useful period of time to work with.

While such a build will never replace a solid desktop unit with a large build volume, it nevertheless could come in handy for producing small parts out in the field. We can imagine a college robotics team toting one of these to a regional contest, where it could prove invaluable for whipping up some bushings after something breaks unexpectedly. The finish of the project is great, too, though we’ve seen great results from less-polished builds in the past as well. Video after the break.

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Official Teardown Gives Unexpected Look Into PS5

With Sony and Microsoft still a month away from the public release of their next-generation game consoles, you’d expect technical details of their respective systems to still be under a veil of secrecy. But both companies look to be taking things a bit differently this generation, as it becomes increasingly clear that modern consumers are interested in what makes their devices tick. Today, Sony really threw down the gauntlet by beating the tech media to the punch and posting their own in-depth teardown on the new PlayStation 5.

Unsurprisingly, the video after the break is almost entirely in Japanese. But even if you don’t know the language, there’s plenty of interesting details to be had. For one thing, the heatsink and fan that cools the PS5’s AMD CPU and GPU are collectively so massive that they appear to take up most of the console’s internal volume.

In fact, the heatsink itself is so large that the motherboard is actually mounted to it instead of the other way around. So if you want to take out the board, you have to unbolt it from the heatsink and remove it first. In the process you’ll expose the unique liquid metal thermal compound that Sony apparently developed specifically for this application. Good luck to you if any dust gets in that expensive-looking goop.

It’s also interesting to note that, unlike the previous two generations of Sony consoles, the PS5 has no discrete hard drive. Instead, onboard flash with a custom controller is used to provide 825 GB of storage for software. Hopefully Sony has put the requisite amount of R&D into their wear leveling, as a shot flash chip will mean a whole new motherboard. That said, gamers with extensive collections will be happy to see there appears to be an expansion bay where you can install your own M.2 drive.

Between this and the recent PS4 assembly line tour, it’s refreshing to see a company like Sony be a bit more transparent. After years of adversarial treatment from the tech giants, we’d almost forgotten that the customer is supposed to be king. Continue reading “Official Teardown Gives Unexpected Look Into PS5”

Aruna: An Open Source ROV For Affordable Research

Underwater exploration and research can be exceedingly dangerous, which is why remotely operated vehicles (ROVs) are so commonly used. Operators can remotely command these small submersibles to capture images or collect samples at depths which would otherwise be unreachable. Unfortunately, such technology comes at a considerable price.

Believing that the high cost of commercial ROVs is a hindrance to aquatic conservation efforts, [Noeël Moeskops] has been developing an open source modular ROV he calls Aruna. Constructed largely from off-the-shelf components and 3D-printed parts, the Aruna promises to be far more affordable than anything currently on the market. Hopefully cheap enough to allow local governments and even citizens to conduct their own underwater research and observations.

More than just the ROV itself, Aruna represents an entire system for developing modular underwater vehicles. Whether you decide to build the boilerplate ROV documented and tested by [Noeël], or implement individual components into your own design, the project is a valuable source of hardware and software information for anyone interested in DIY underwater robotics.

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Linux Fu: The Linux Android Convergence

The Android phone that you carry in your pocket is basically a small computer running Linux. So why is it so hard to get to a usable Linux environment on your phone? If you could run Linux, you could turn your cell phone into an ultra-portable laptop replacement.

Of course, the obvious approach is just to root the phone and clean-slate install a Linux distribution on it. That’s pretty extreme and, honestly, you would probably lose a lot of phone function unless you go with a Linux-specific phone like the PinePhone. However, using an installer called AnLinux, along with a terminal program and a VNC client, you can get a workable setup without nuking your phone’s OS, or even having root access. Let’s see what we can do. Continue reading “Linux Fu: The Linux Android Convergence”

Raspberry Pi Crazy Guitar Rig Turns You Into A Hard ‘N Heavy One-Man Band

It’s a common problem: you’re at a party, there’s a guitar, and your plan to impress everyone with your Wonderwall playing skills is thwarted by the way too loud overall noise level. Well, [Muiota betarho] won’t have that issue ever again, and is going to steal the show anywhere he goes from now on with his Crazy Guitar Rig 2.0, an acoustic guitar turned electric — and so much more — that he shows off in three-part video series on his YouTube channel. For the impatient, here’s video 1, video 2, and video 3, but you’ll also find them embedded after the break.

To start off the series, [Muiota betarho] adds an electric guitar pickup, a set of speakers, and an amplifier board along with a battery pack into the body of a cheap acoustic guitar. He then dismantles a Zoom MS-50G multi-effect pedal and re-assembles it back into the guitar itself with a 3D-printed cover. Combining a guitar, effect pedal, amp and speaker into one standalone instrument would make this already an awesome project as it is, but this is only the beginning.

Touch screen and controls closeup
RPi touch screen running SunVox, plenty of buttons, and integrated multi-effect pedal on the left

So, time to add a Raspberry Pi running SunVox next, and throw in a touch screen to control it on the fly. SunVox itself is a free, but unfortunately not open source, cross-platform synthesizer and tracker that [Muiota betarho] uses to add drum tracks and some extra instruments and effects. He takes it even further in the final part when he hooks SunVox up to the Raspberry Pi’s GPIO pins. This allows him to automate things like switching effects on the Zoom pedal, but also provides I/O connection for external devices like a foot switch, or an entire light show to accompany his playing.

Of course, adding a magnetic pickup to an acoustic guitar, or generally electrifying acoustic instruments like a drum kit for example, isn’t new. Neither is using a single-board computer as effect pedal or as an amp in your pocket. Having it all integrated into one single device on the other hand rightfully earns this guitar its Crazy Guitar Rig name.

(Thanks for the tip, [alex]!)

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