North American Field Guide To Rail Cars

Trains are one of the oldest and most reliable ways we have of transporting things and people over long distances. But how often do you think about trains? Where I live, they can clearly be heard every hour or so. I should be used to the sound of them by now, but I like it enough to stop what I’m doing and listen to the whistles almost every time. In the early morning quiet, I can even hear the dull roar as it rumbles down the track.

I recently got a front row seat at a railroad crossing, and as the train chugged through the intersection, I found myself wondering for the hundredth time what all the cars had in them. And then, as I have for the last twenty or thirty years, I wondered why I never see a caboose anymore. I figured it was high time to answer both questions.

 

Image via GBX

Boxcar

Boxcars are probably the most easily identifiable after the engine and the caboose.

Boxcars carry crated and palletized freight like paper, lumber, packaged goods, and even boxes. Refrigerated box cars carry everything from produce to frozen foods.

Boxcars (and barns for that matter) are traditionally a rusty red color because there were few paint options in the late 1800s, and iron-rich dirt-based paint was dirt cheap.

 

Flat car with bulkheads. Image via YouTube

Flat Car

Standard, no-frills flat cars are the oldest types of rail cars. These are just big, flat platform cars that can carry anything from pipe, rail, and steel beams to tractors and military vehicles.

Flat cars come in different lengths and are also made with and without bulkheads that help keep the cargo in place. Some flat cars have a depression in the middle for really tall or heavy loads, like electrical transformers.

 

Image via Ship Cars Now

Auto Rack

As the name implies, auto racks carry passenger cars, trucks, and SUV from factories to distributors. They come in two- and three-level models, although there have been specialized auto racks over the years.

Perhaps the strangest auto rack of them all was the Vert-a-Pac. When Chevrolet came up with the Vega in the gas-conscious 1970s, they wanted to be able to move them as cheaply as possible, so they shipped the cars on end. If you’re wondering about all the fluids in the car when they were upended, a special baffle kept oil from leaking out, the batteries were capped, and the windshield washer fluid bottle was positioned at an angle.

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Cassette Synth Plays With Speed Control

Tape may not sound that great compared to vinyl, but cassette players can be tons of fun when it comes to making your own music. See for instance the Mellotron, or this relatively easy DIY alternative, [Rich Bernett]’s Cassettone cassette player synth.

The Cassettone works by substituting the trim pot that controls the speed of the tape player’s motor with a handful of potentiometers. These are each activated with momentary buttons located underneath the wooden keys. In the video after the break, [Rich] gives a complete and detailed guide to building your own. There’s also a polished Google doc that includes a schematic and the pattern pieces for making the cabinet.

Speaking of which, isn’t the case design nice? It’s built out of craft plywood but aged with varnish and Mod-Podged bits and bobs from vintage electronics magazines. This really looks like a fun little instrument to play.

Would you rather control your tape synth with a MIDI keyboard? Just add Arduino.

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Slot Machine Has A Handle On Fun

For some reason, when slot machines went digital, they lost their best feature — the handle. Who wants to push a button on a slot machine, anyway? Might as well just play video poker. [John Bradnam] seems to agree, and has built an open-source three-color matrix slot machine complete with handle.

In this case, you’ll be losing all of your nickels to an Arduino Pro Mini. The handle is an upgrade to an earlier slot machine project that uses three 8×8 matrices and a custom driver board. When the spring-loaded handle is pulled, it strikes a micro switch to spins the reels and then snaps back into place. Between each pull, the current score is displayed across the matrix. There’s even a piezo buzzer for victory squawks. We only wish the button under the handle were of the clickier variety, just for the feels. Check out the short demo video after the break.

If you’re not a gambler, you could always turn your slot machine into a clock.

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Remoticon Video: Circuit Sculpture Workshop

Circuit Sculpture was one of our most anticipated workshops of Hackaday Remoticon 2020, and now it’s ready for those who missed it to enjoy. A beginning circuit sculptor could hardly ask for more than this workshop, which highlights three different approaches to building firefly circuit sculptures and is led by some of the most prominent people to ever bend brass and components to their will — Jiří Praus, Mohit Bhoite, & Kelly Heaton.

For starters, you’ll learn the different tools and techniques that each of them uses to create their sculptures. For instance, Kelly likes to use water-based clay to hold components in specific orientations while forming the sculpture and soldering it all together. Jiří and Mohit on the other hand tend to use tape. The point is that there is no right or wrong way, but to instead have all of these tips and tricks under your belt as you sculpt. And that’s what this workshop is really about.

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Hot Wire Foam Cutter Does Circles, Too

Foam is all kinds of useful, but trying to cut it with scissors or a serrated plastic knife is usually an exercise in futility. What you really need is a hot wire for nice clean cuts. [Elite Worm] built a hot wire foam cutter that can cut any type of foam with ease, be it Styrofoam or grey craft foam.

There are a ton of ways to heat up a taut piece of nichrome wire, but few of them are as good looking as this one. [Elite Worm] designed and printed a table with an adjustable fence so it can be used like a table saw. There is also a circle-cutting jig that looks really handy.

This design uses a 12 V power regulator to heat up a piece of tension-adjustable nichrome wire for buttery smooth cuts. This thing looks fantastic all the way down to the cable management scheme. All the files are available on Thingiverse if you want to build one for yourself, but you’ll need to use something other than PLA.

This wire cutter is pretty versatile, but you could go even smaller with a handheld version, or build a larger, CNC-based machine.

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The Dark Side Of Solar Power

Everybody loves solar power, right? It’s nice, clean, renewable energy that’s available pretty much everywhere the sun shines. If only the panels weren’t so expensive. Even better, solar is now the cheapest form of electricity for companies to build, according to the International Energy Agency. But solar isn’t all apples and sunshine — there’s a dark side you might not know about. Manufacturing solar panels is a dirty process from start to finish. Mining quartz for silicon causes the lung disease silicosis, and the production of solar cells uses a lot of energy, water, and toxic chemicals.

The other issue is that solar cells have a guanteed life expectancy of about 25 years, with average efficiency losses of 0.5% per year. If replacement begins after 25 years, time is running out for all the panels that were installed during the early 2000s boom. The International Renewable Energy Agency (IREA) projects that by 2050, we’ll be looking at 78 million metric tons of bulky e-waste. The IREA also believe that we’ll be generating six million metric tons of new solar e-waste every year by then, too. Unfortunately, there are hardly any measures in place to recycle solar panels, at least in the US.

How are solar panels made, anyway? And why is it so hard to recycle them? Let’s shed some light on the subject.

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A Crust-Cutting, Carrot-Chopping Robot

[3DprintedLife] sure does hate bread crust. Not the upper portion of homemade bread, mind you — just that nasty stuff around the edges of store-bought loaves. Several dozen hours of CAD later, [3DprintedLife] had themselves a crust-cutting robot that also chops vegetables.

This De-Cruster 9000 is essentially a 2-axis robotic guillotine over a turntable. It uses a Raspberry Pi 4 and OpenCV to seek and destroy bread crusts with a dull dollar store knife. Aside from the compact design, our favorite part has to be the firmware limit switches baked into the custom control board. The stepper drivers have this fancy feature called StallGuard™ that constantly reads the back EMF to determine the load the motor is under. If you have it flag you right before the motor hits the end of the rail and stalls, bam, you have a firmware limit switch. Watch it remove crusts and chop a lot of carrots with faces after the break.

This is far from the dangerous-looking robot we’ve seen lately. Remember this hair-cutting contraption?

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