The Dark Side Of Solar Power

Everybody loves solar power, right? It’s nice, clean, renewable energy that’s available pretty much everywhere the sun shines. If only the panels weren’t so expensive. Even better, solar is now the cheapest form of electricity for companies to build, according to the International Energy Agency. But solar isn’t all apples and sunshine — there’s a dark side you might not know about. Manufacturing solar panels is a dirty process from start to finish. Mining quartz for silicon causes the lung disease silicosis, and the production of solar cells uses a lot of energy, water, and toxic chemicals.

The other issue is that solar cells have a guanteed life expectancy of about 25 years, with average efficiency losses of 0.5% per year. If replacement begins after 25 years, time is running out for all the panels that were installed during the early 2000s boom. The International Renewable Energy Agency (IREA) projects that by 2050, we’ll be looking at 78 million metric tons of bulky e-waste. The IREA also believe that we’ll be generating six million metric tons of new solar e-waste every year by then, too. Unfortunately, there are hardly any measures in place to recycle solar panels, at least in the US.

How are solar panels made, anyway? And why is it so hard to recycle them? Let’s shed some light on the subject.

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A Crust-Cutting, Carrot-Chopping Robot

[3DprintedLife] sure does hate bread crust. Not the upper portion of homemade bread, mind you — just that nasty stuff around the edges of store-bought loaves. Several dozen hours of CAD later, [3DprintedLife] had themselves a crust-cutting robot that also chops vegetables.

This De-Cruster 9000 is essentially a 2-axis robotic guillotine over a turntable. It uses a Raspberry Pi 4 and OpenCV to seek and destroy bread crusts with a dull dollar store knife. Aside from the compact design, our favorite part has to be the firmware limit switches baked into the custom control board. The stepper drivers have this fancy feature called StallGuard™ that constantly reads the back EMF to determine the load the motor is under. If you have it flag you right before the motor hits the end of the rail and stalls, bam, you have a firmware limit switch. Watch it remove crusts and chop a lot of carrots with faces after the break.

This is far from the dangerous-looking robot we’ve seen lately. Remember this hair-cutting contraption?

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Sims-Style Plumb Bob Broadcasts Your Mood

While there are a lot of objects from the Sims that we wish were real, we probably wish more than anything that everyone had a mood indicator hovering above their heads at all times. It would make working from home go a lot more smoothly, for instance. [8BitsAndAByte] made this Bluetooth-controlled plumb bob as part of their Sims Halloween costume, but we think it has real day-to-day value as this pandemic wears on, either as a mood ring or a portable free/busy indicator.

The hardware is about as simple as it gets — an Adafruit Feather nRF52 Bluefruit controls a pair of NeoPixel rings, one for each half of the translucent 3D-printed plumb bob. Power comes from a 500mAh battery, and all the electronics are situated inside of an attractive hat. Check out the build video after the break.

There’s more than one way to use color to convey information. This seven-segment temperature display does it with thermochromic film.

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Atreus Gets A TrackPoint And Layer LEDs

Fancy, split keyboards are cool and all, and they can really help with repetitive strain injury issues depending on a lot of different factors. But the big, glaring problem is that they often lack nice features that regular keyboards have — things like a number pad, media buttons, or in [discordia]’s case, a ThinkPad-style pointing stick. Fortunately, there’s a perfect spot for one between the two halves of the Keyboardio Atreus.

[discordia] is happy with the Atreus, but the whole layers thing can take some getting used to. Since Atreus only has 44 keys, it utilizes a layering system to change their function to cover all the keys you’d find on a full keyboard. After getting stuck in one rarely-used layer for a while, they decided to remedy the situation with some RGB LEDs to indicate the active layer. If you’ve got an Atreus that could use a few upgrades, check out [discordia]’s step-by-step instructions for adding a trackpoint and one-wire RGB LEDs.

If you have an old enough ThinkPad on your hands, then you may want to liberate the clicky keyboard, too.

Chess Computer Retires To Play Jazz

Years ago, [Leo Neumann]’s girlfriend gave him a 1970s chess computer game that was missing almost everything but the super cool clicky keyboard. Noting the similarity of chess move labeling to chord notation, [Leo] decided to turn it into something even nerdier — a jazz chord game where you jam with the computer.

To play the game, you and the computer take turns entering jazz chords that progress musically from the last one played. The hardware is simple — a Raspberry Pi Zero and a WM8960 audio hat with amplifier in speakers. [Leo] also put in a slightly larger display than the original and printed a new bottom half for the case. We love the look of this build, especially the groovy custom line font [Leo] designed.

On the software side, [Leo] made a Python prototyping environment using PYO Module and Kivy UI. Not content with other approaches to tonal consonance, [Leo] played a couple thousand chords and rated them according to their progressive harmony. Shake out those jazz hands and check it out after the break.

Want to play chess with computers? Make Alexa your go-between.

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Cornhole Boards Play Victory Songs

How do you instantly make any game better? By lighting it up and playing at night. We would normally say ‘drinking’, but we’re pretty sure that drinking is already a prerequisite for cornhole — that’s the game where you toss bean bags at holes in angled boards.

[Hardware Unknown] loves cornhole, and was gifted a set of portable, folding boards that light up around the ring for nighttime action. These turned out to be the perfect basis for reactive boards that light up and play sound whenever points are scored. Both boards have a vibration sensor to detect bags hitting the top, and an IR break-beam sensor pair across the hole. An Arduino Nano reads from the sensors and controls an amplifier and a DF Player for sound.

Players get a point and a song for landing a bag on top of the board, and three points and a different song for making it in the hole. We love the Easter egg — anyone who manages to trip both the vibration sensor and the break-beam detector at the same time will be treated to the sound of a flock of honking geese. Check out the build journey after the break.

No good at cornhole? This one doesn’t let you miss.

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Garrett Augustus Morgan Made The World Safer

Some people invent with the intent of seeking fame and prestige. Few inventors seem to truly care about other people the way that Garrett Augustus Morgan did. His inventions saved many lives, including those of a few people who were rescued by Garrett himself after an explosion tore through a tunnel beneath Lake Erie.

Though he had little formal education, Garrett’s curiosity took him into many fields from sewing machine repair to gas masks to transportation problems. He achieved great success and improved many lives along the way.

Of Seams and Straighteners

Image via Wikipedia

Garrett Augustus Morgan was born March 4th, 1877 in Claysville, Kentucky. He was the seventh of eleven children born to Sydney and Elizabeth Morgan, who had both been slaves. His mother was part Native American.

Armed with a sixth grade education and ten cents in his pocket, Garrett left home at fourteen look for work, which was common for kids his age at the time. He first landed in Cincinnati and spent a few years working as a handyman.

In 1895 he moved to Cleveland and started repairing sewing machines. This is where he developed his taste for the way things work. After a decade or so, he opened his own sewing machine shop. He had gotten married in the meantime, and a few years later, he and his wife Mary Anne, a seamstress, opened a discount ladies clothing store and hired thirty-two employees to make all the suits, coats, and dresses in-house.

One day Garrett was sewing a woolen fabric that kept getting scorched by the extremely high speed of the sewing machine needle. He experimented with a few chemicals to coat the needle and keep it cool. As the story goes, he wiped his hands off on a piece of cloth and went to lunch. When he came back, the wavy fibers in the fabric had been completely straightened by the chemical.

Curious, he tried the solution on his neighbor’s dog’s fur, and it straightened that, too. Then he worked up the nerve to try it on his own hair, and discovered the hair relaxer. He turned the solution into a cream and established the G.A. Morgan Hair Refining Company to sell his hair relaxer to African Americans. The company was terrifically successful and Garrett earned enough money from sales to keep inventing.

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