That Drone Up In The Sky? It Might Be Built Out Of A Dead Bird

In a lot of ways, it seems like we’re in the “plateau of productivity” part of the hype cycle when it comes to drones. UAVs have pretty much been reduced to practice and have become mostly an off-the-shelf purchase these days, with a dwindling number of experimenters pushing the envelope with custom builds, like building drones out of dead birds.

These ornithopomorphic UAVs come to us from the New Mexico Insitute of Mining and Technology, where [Mostafa Hassanalian] runs the Autonomous Flight and Aquatic Systems lab. While looking into biomimetics, [Dr. Hassanalian] hit upon the idea of using taxidermy birds as an airframe for drones. He and his team essentially reverse-engineered the birds to figure out how much payload they’d be able to handle, and added back the necessary components to make them fly again.

From the brief video in the tweet embedded below, it’s clear that they’ve come up with a huge variety of feathered drones. Some are clearly intended for testing the aerodynamics of taxidermy wings in makeshift wind tunnels, while others are designed to actually fly. Propulsion seems to run the gamut from bird-shaped RC airplanes with a propeller mounted in the beak to true ornithopters. Some of the drones clearly have a conventional fuselage with feathers added, which makes sense for testing various subsystems, like wings and tails.

It’s easy to mock something like this, and the jokes practically write themselves. But when you think about it, the argument for a flying bird-shaped robot is pretty easy to make from an animal behavior standpoint. If you want to study how birds up close while they’re flying, what better way than to send in a robot that looks similar to the other members of the flock? And besides, evolution figured out avian flight about 150 million years ago, so studying how birds do it is probably going to teach us something.

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Send This FPV Bot Into The Crawlspace To Do Your Dirty Work

The least pleasant space in most houses is likely to be the space below it. Basements tend to be dank, dusty, and full of too many things that have too many legs. And even worse than the full basement is the dreaded crawlspace, which adds claustrophobia to the long list of unpleasantries that lie below. Sadly, though, a crawlspace might be a handy place to run wires, and if you’re hesitant to delve too deeply, this FPV cable-laying rig might be something to keep in mind.

This one comes to us from [Old Alaska] with very little detail other than what’s in the brief video below. The setup is clear enough — a need to run an Ethernet cable from one side of the house to the other, and a crawlspace to do it in. Also in the toolkit was an RC rock crawler with a field-expedient FPV camera. With Breaking Bad-style access to the crawlspace through a few floorboards, [Old Alaska] was able to deploy the crawler dragging a Cat 5 cable behind it. The terrain under the house made the rock crawler a good choice, with four-wheel-drive, locking differentials, and an articulating frame. The bot’s-eye view also makes it clear that actually crawling in this rubble-strewn crawlspace would be a painful affair.

With very little drama, [Old Alaska] was able to navigate the crawler across the crawlspace to the outer wall of the house, where he could fish the wire out and complete the connection — no fuss, no muss, no bloody knees. The only quibble we’d have is not running an extra length of pull rope with the wire. You never know when it’ll come in handy.

The whole thing reminds us of a more tactical version of [Cliff Stoll]’s subterranean inventory management bot.

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Radio Waves Bring The Heat With This Microwave-Powered Forge

Depending on the chef’s skill, many exciting things can happen in the kitchen. Few, however, grab as much immediate attention as when a piece of foil or a fork accidentally (?) makes it into the microwave oven. That usually makes for a dramatic light show, accompanied by admonishment about being foolish enough to let metal anywhere near the appliance. So what’s the deal with this metal-melting microwave?

As it turns out, with the proper accessories, a standard microwave makes a dandy forge. Within limits, anyway. According to [Denny], who appears to have spent a lot of time optimizing his process, the key is not so much the microwave itself, but the crucible and its heat-retaining chamber. The latter is made from layers of ceramic insulating blanket material, of the type used to line kilns and furnaces. Wrapped around a 3D printed form and held together with many layers of Kapton tape, the ceramic is carefully shaped and given a surface finish of kiln wash.

While the ceramic chamber’s job is to hold in heat, the crucible is really the business end of the forge. Made of silicon carbide, the crucible absorbs the microwave energy and transduces it into radiant heat — and a lot of it. [Denny] shares several methods of mixing silicon carbide grit with sodium silicate solution, also known as water glass, as well as a couple of ways of forming the crucible, including some clever printed molds.

As for results, [Denny] has tried melting all the usual home forge metals, like aluminum and copper. He has also done brass, stainless steel, and even cast iron, albeit in small quantities. His setup is somewhat complicated — certainly more complex than the usual propane-powered forge we’ve seen plenty of examples of — but it may be more suitable for people with limited access to a space suitable for lighting up a more traditional forge. We’re not sure we’d do it in the kitchen, but it’s still a nice skill to keep in mind.

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Hackaday Links: April 16, 2023

The dystopian future you’ve been expecting is here now, at least if you live in New York City, which unveiled a trio of technology solutions to the city’s crime woes this week. Surprisingly, the least terrifying one is “DigiDog,” which seems to be more or less an off-the-shelf Spot robot from Boston Dynamics. DigiDog’s job is to de-escalate hostage negotiation situations, and unarmed though it may be, we suspect that the mission will fail spectacularly if either the hostage or hostage-taker has seen Black Mirror. Also likely to terrify the public is the totally-not-a-Dalek-looking K5 Autonomous Security Robot, which is apparently already wandering around Times Square using AI and other buzzwords to snitch on people. And finally, there’s StarChase, which is based on an AR-15 lower receiver and shoots GPS trackers that stick to cars so they can be tracked remotely. We’re not sure about that last one either; besides the fact that it looks like a grenade launcher, the GPS tracker isn’t exactly covert. Plus it’s only attached with adhesive, so it seems easy enough to pop it off the target vehicle and throw it in a sewer, or even attach it to another car.

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Real Radar Scope CRT Shows Flights Using ADS-B

Real-time flight data used to be something that was only available to air traffic controllers, hunched over radar scopes in darkened rooms watching the comings and goings of flights as glowing phosphor traces on their screens. But that was then; now, flight tracking is as simple as pulling up a web page. But where’s the fun in that?

To bring some of that old-school feel to his flight tracking, [redacted] has been working on this ADS-B scope that uses a real radar CRT. As you can imagine, this project is pretty complex, starting with driving the 5FP7 CRT, a 5″ round-face tube with a long-persistence P7-type phosphor. The tube needs about 7 kV for the anode, which is delivered via a homebrew power supply complete with a custom flyback transformer. There’s also a lot going on with the X-Y deflection amps and beam intensity control.

The software side has a lot going on as well. ADS-B data comes from an SDR dongle using dump1090 running on a Raspberry Pi 3B. The latitude and longitude of each plane within range — about 5 nautical miles — is translated to vector coordinates, and as the “radar” sweeps past the location, a pip lights up on the scope. And no, you’re not seeing things if you see two colors in the video below; as [TubeTime] helpfully explains, P7 is a cascade phosphor that initially emits a bright-blue light with some UV in it, which then charges up a long-persistence green phosphor.

Even though multicolored icons and satellite imagery may be more useful for flight tracking, we really like the simple retro look [redacted] has managed to pull off here, not to mention the hackery needed to do it.

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Fail Of The Week: Car Starter Motors Aren’t The Best Fit For EBikes

A lot of what real engineering is all about is designing to the limits of your materials, with a healthy margin for error. On the other hand, seat-of-the-pants engineering often takes the opposite tack — working with the materials you have and finding their limits after the fact. While the former is more rigorous and better suited to anything where life and limb are on the line, there’s something to be said for the flexibility that informal engineering offers.

[Austin Blake]’s latest eBike is a case study in informal engineering. [Austin] started out wondering if a starter motor from a car engine would make a decent electric bike motor. Our first instinct before watching the video below was to answer that question with a resounding “No!” Yes, starter motors seem like a natural for the job, delivering high torque in a compact package. But starting a car engine is the very definition of a low-duty-cycle application, since it should only take a second or two of cranking to get an engine started. Pressing a motor designed for such a task into continuous duty seems like, well, a non-starter.

And to be fair, [Austin] fully acknowledges this from the start. He even retrofits the motor, wisely replacing the shaft bushings with proper bearings in an attempt to get a better duty cycle. And it works, at least for a while — with the motor, a homebrew battery, and an ESC mounted to a bike frame, the bike was actually pretty peppy. But bearings aren’t the only thing limiting a starter motor to intermittent duty operation. The short drive really heated up the motor, and even with a few ventilation holes knocked in the motor housing, it eventually released the Magic Smoke. The video has all the gory details.

As always, we like to stress that “Fail of the Week” is not necessarily a badge of shame. We appreciate it whenever someone shows us the way not to go, as [Austin] did here. And let’s keep in mind that he’s had success with this approach before, albeit with a much, much bigger starter motor.

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Automated Shusher Keeps Conference Loudmouths In Line

Few things are more annoying than being at a conference and having an inconsiderate group conducting a vociferous sidebar that drowns out the speaker. More annoying still is the inevitable shushing; nobody likes being either the shusher or the shushed. So why not take the humans out of the loop and automate the chore of keeping the peace?

Such was the challenge presented to [BotBerg] before a recent conference, who came up with this automated shusher (translation) on short notice. The build is based on the Arduino Nano 33 BLE Sense Deck, a sensor-rich dev board that’s perhaps a little overkill for the job, but hey — you roll with what you’ve got. The board’s MEMS microphone is the sensor used here, which measures the ambient sound pressure level multiple times per second. When the background noise exceeds a potentiometer-set threshold, an MP3 player is triggered to play a sound clip entreating the offenders to pipe down. The whole thing is housed in a playful 3D-printed enclosure shaped like a mouth, which should be sufficient reminder alone to keep yours shut.

This was a quick-and-dirty prototype, of course, and probably could use some refinement. Given the behavior we’ve witnessed at some conferences, we’d say hooking it up to a Nerf turret gun would be a justifiable escalation.