Author: Dan Maloney

3373 Articles

CT Scans Help Reverse Engineer Mystery Module

August 7, 2022 by 15 Comments

The degree to which computed tomography has been a boon to medical science is hard to overstate. CT scans give doctors a look inside the body that gives far more information about the spatial relationship of structures than a plain X-ray can. And as it turns out, CT scans are pretty handy for reverse engineering mystery electronic modules, too.

The fact that the mystery module in question is from Apollo-era test hardware leaves little room for surprise that [Ken Shirriff] is the person behind this fascinating little project. You’ll recall that [Ken] recently radiographically reverse engineered a pluggable module of unknown nature, using plain X-ray images taken at different angles to determine that the undocumented Motorola module was stuffed full of discrete components that formed part of a square wave to sine wave converter.

The module for this project, a flip-flop from Motorola and in the same form factor, went into an industrial CT scanner from an outfit called Lumafield, where X-rays were taken from multiple angles. The images were reassembled into a three-dimensional view by the scanner’s software, which gave a stunningly clear view of the components embedded within the module’s epoxy body. The cordwood construction method is obvious, and it’s pretty easy to tell what each component is. The transistors are obvious, as are the capacitors and diodes. The resistors were a little more subtle, though — careful examination revealed that some are carbon composition, while others are carbon film. It’s even possible to pick out which diodes are Zeners.

The CT scan data, along with some more traditional probing for component values, let [Ken] reverse engineer the whole circuit, which turned out to be a little different than a regular J-K flip-flop. Getting a non-destructive look inside feels a little like sitting alongside the engineers who originally built these things, which is pretty cool.

This Stainless Steel Knife Build Starts With Raw Iron Ore

August 6, 2022 by 11 Comments

Making knives at home has become a popular hobby, thanks partly to reality TV and the free time and idle hands afforded by lockdowns. Depending on how far you get into the hobby, builds can range from assembling and finishing a kit with pre-forged parts, to actual blacksmithing with a hammer and anvil. But pretty much every build includes steel from a commercial supplier.

Not this one. Rather than buy his metal from the usual sources, [Thoisoi]’s first stop was an iron mine in the Italian Alps, where he picked up a chunk of iron ore — magnetite, to be precise. Smelting one’s own iron from raw ore and alloying it into steel is generally not a backyard project thanks to the high temperatures needed, a problem [Thoisoi] solved with the magic of thermite. The iron oxide and aluminum in the thermite mix react in an exceptionally exothermic manner to generate elemental iron, which under controlled conditions can be captured as a more or less pure ingot, ready for forging.

After a test with commercially obtained iron oxide, [Thoisoi] tried his pulverized magnetite. And thanks to the addition of goodies like graphite, manganese, nickel, silicon, and chromium, he was eventually able to create a sizable lump of 402 stainless steel. He turned the metal over to an actual blacksmith for rough forging; it sure seemed to act like steel on the anvil. The finished knife looks good and performs well, and the blade has the characteristic look of stainless. Not a bad result, and all at the cost of a couple of clay flowerpots.

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Stewart Platform Wields Magic Fingers To Massage Your Scalp

August 4, 2022 by 13 Comments

Attention Hackaday editors: We on the writing crew hereby formally request budget allocation for installing a Stewart platform head massager on the chair of each workstation in the secret underground writer’s bunker. We think the benefits that will accrue thanks to reduced stress alone will more than justify the modest upfront costs. Thank you for your consideration.

OK, maybe that request is going nowhere, but having been on the receiving end of these strangely relaxing springy scalp stimulators, we can see where [David McDaid] was going with this project. As he clearly states up front, this is a ridiculously over-engineered way to get your scratchies on, but there’s very little not to love about it. Stewart platforms, which can position a surface with six degrees of freedom and range in size from simple ball balancers to full-blown motion simulators, are fascinating devices, and we can’t think of a better way to learn about them than by building one.

Like all Stewart platforms, [David]’s is mechanically simple but kinematically complicated, and he takes great pains to figure out all the math and explain it in an approachable style. The device is mounted with the end-effector pointed down, allowing the intended massagee to insert their noggin into the business end and receive the massage pattern of their choice. Looking at the GIFs below, it’s easy to see why [David] favors the added complexity of a Stewart, which makes interesting patterns like “The Calmer” possible. They’re all intriguing, although the less said about “The Neck Breaker” the better, we’d say.

Hats off (lol) to [David] for this needless complex but entertaining build.

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Converting An 80s Typewriter Into A Linux Terminal

August 4, 2022 by 26 Comments

Typewriters may be long past their heyday, but just because PCs, word processor software, and cheap printers have made them largely obsolete doesn’t mean the world is better off without them. Using a typewriter is a rich sensory experience, from the feel of the keys under your fingers that even the clickiest of PC keyboards can’t compare with, to the weirdly universal sound of the type hitting paper.

So if life hands you a typewriter, why not put it back to work? That’s exactly what [Artillect] did by converting an 80s typewriter into a Linux terminal. The typewriter is a Brother AX-25, one of those electronic typewriters that predated word processing software and had a daisy wheel printhead, a small LCD display, and a whopping 8k of memory for editing documents. [Artillect] started his build by figuring out which keys mapped to which characters in the typewriter’s 8×11 matrix, and then turning an Arduino and two multiplexers loose on the driving the print head. The typewriter’s keyboard is yet used for input, as the project is still very much in the prototyping phase, so a Raspberry Pi acts as a serial monitor between the typewriter and a laptop. The video below has a good overview of the wiring and the software, and shows the typewriter banging out Linux command line output.

For now, [Artillect]’s typewriter acts basically like an old-school teletype. There’s plenty of room to take this further; we’d love to see this turned into a cyberdeck complete with a built-in printer, for instance. But even just as a proof of concept, this is pretty great, and you can be sure we’ll be trolling the thrift stores and yard sales looking for old typewriters.

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Homemade SawStop Attachment Is Just About As Sketchy As It Sounds

August 2, 2022 by 56 Comments

TL;DR — when [Colin Furze] is your “safety inspector,” you really should be reconsidering your project goals.

Most of us have probably by now seen the SawStop brand of self-stopping table saw, which detects when something meatier than wood has the bad taste to touch the spinning blade, more or less instantly stopping it and preventing sudden traumatic amputations. It’s an outstanding idea, and we’d love to see the technology built into all table saws. But alas, SawStop saws are priced out of reach for many woodworkers, which left [Ruth Amos] to roll her own DIY version of the system.

It should be stated right off the bat that none of what [Ruth] does here is a good idea, and that everything shown is really just a proof of concept. The basis for her build was a somewhat flimsy-looking contractor-style saw, to which [Ruth] attached an Arduino set up to detect when something conductive touches the blade. She shares no particulars on the sensing method, but our guess is capacitive coupling. She then sets about experimenting with a series of above-table gizmos to arrest the blade, with limited success, plus all the attachments would make the saw essentially useless. But working above the table does make sense in the prototyping phase, and allowed her to figure out what wouldn’t work.

In the end, it was an electromagnetic clutch from an electric lawnmower that seemed to do the trick, albeit at the expense of heavy mods to the saw and a considerable increase in the system’s angular momentum. Nonetheless, the blade stops pretty close to instantly in the old hot dog test. It doesn’t drop the blade below the table, of course, and the hot dog is a little worse for the wear, but it’s still pretty impressive.

We’ve discussed SawStop’s technology before and why it isn’t perhaps as widely available as it should be, if you’re curious.

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Ask Hackaday: What Was Your First Electronics Win?

August 1, 2022 by 74 Comments

Back in high school, I joined the stage crew — because of course I did. As student theater groups go, it was pretty active, and with two shows to produce each year, there was always a lot of work to do. I gravitated to the lighting crew, which was a natural fit for me. Besides the electrical part of the job, there was also a lot of monkeying around on scaffolding and rickety ladders to hang the lights, which was great fun for the young and immortal. Plus there was the lighting console to run during performances, a job I eventually took over for my last two years.

Unfortunately, the lighting system was a bit pathetic. The console was mounted in the stage right wings, rather than out in the front of the house where a sensible person would put it. And despite being only about ten years old, the dimmers were already starting to fail. The board had about 20 channels, but you could always count on one of the channels failing, sometimes during a show, requiring some heroics to repatch the lights into one of the dimmers we always left as a spare, just for the purpose.

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Hackaday Links: July 31, 2022

July 31, 2022 by 12 Comments

Don’t look up! As of the time of this writing, there’s a decent chance that a Chinese Long March 5B booster has already completed its uncontrolled return to Earth, hopefully safely. The reentry prediction was continually tweaked over the last week or so, until the consensus closed in on 30 Jul 2022 at 17:08 UTC, give or take an hour either way. That two-hour window makes for a LOT of uncertainty about where the 25-ton piece of space debris will end up. Given the last prediction by The Aerospace Corporation, the likely surface paths cover a lot of open ocean, with only parts of Mexico and South America potentially in the crosshairs, along with parts of Indonesia. It’s expected that most of the material in the massive booster will burn up in the atmosphere, but with the size of the thing, even 20% making it to the ground could be catastrophic, as it nearly was in 2020.

[Update: US Space Command confirms that the booster splashed down in the Indian Ocean region at 16:45 UTC. No word yet on how much debris survived, or if any populated areas were impacted.]

Good news, everyone — thanks to 3D printing, we now know the maximum height of a dive into water that the average human can perform without injury. And it’s surprisingly small — 8 meters for head first, 12 meters if you break the water with your hands first, and 15 meters feet first. Bear in mind this is for the average person; the record for surviving a foot-first dive is almost 60 meters, but that was by a trained diver. Researchers from Cornell came up with these numbers by printing models of human divers in various poses, fitting them with accelerometers, and comparing the readings they got with known figures for deceleration injuries. There was no mention of the maximum survivable belly flop, but based on first-hand anecdotal experience, we’d say it’s not much more than a meter.

Humans have done a lot of spacefaring in the last sixty years or so, but almost all of it has been either in low Earth orbit or as flybys of our neighbors in the Sol system. Sure we’ve landed plenty of probes, but mostly on the Moon, Mars, and a few lucky asteroids. And Venus, which is sometimes easy to forget. We were reminded of that fact by this cool video of the 1982 Soviet landing of Venera 14, one of only a few attempts to land on our so-called sister planet. The video shows the few photographs Venera 14 managed to take before being destroyed by the heat and pressure on Venus, but the real treat is the sound recording the probe managed to make. Venera 14 captured the sounds of its own operations on the Venusian surface, including what sounds like a pneumatic drill being used to sample the regolith. It also captured, as the narrator put it, “the gentle blow of the Venusian wind” — as gentle as ultra-dense carbon dioxide hot enough to melt lead can be, anyway.

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