expansion

11 Articles

Walking The Plank: Add-Ons For The Bus Pirate

August 29, 2024 by 4 Comments

The Bus Pirate multi-tool has held a place of honor in many a hardware hacker’s toolbox for years, and the latest generation of the gadget powered by the Raspberry Pi RP2040/RP2350 offers significantly enhanced capabilities over the original PIC versions. We took a look at the new Bus Pirate when it started shipping back in February, and while the firmware was still in the early stages back then, it was already clear that creator [Ian Lesnet] and his team had put together a compelling product.

Over the last several months, the Bus Pirate software has improved dramatically. New features have started showing off the hardware’s capabilities, and the user experience is far improved over where it was at release. Following the firmware development is a roller coaster ride, with [Ian] sometimes pushing out several updates a day. Luckily, like the Pi Pico itself, updating the new Bus Pirate only takes a second.

But as impressive and important as those software updates have been, that’s not what we’re talking about today. In this post, we’ll take a look at one of the most exciting aspects of the new Bus Pirate — the ability to easily develop add-on modules for it.

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Low-Cost Cryocooler Pumps Out Cheap DIY Liquid Nitrogen

July 15, 2024 by 18 Comments

A word of caution if you’re planning to try this cryocooler method for making liquid nitrogen: not only does it involve toxic and flammable gasses and pressures high enough to turn the works into a bomb, but you’re likely to deplete your rent account with money you’ll shell out for all the copper tubing and fittings. You’ve been warned.

In theory, making liquid nitrogen should be as easy as getting something cold enough that nitrogen in the air condenses. The “cold enough” part is the trick, and it’s where [Hyperspace Pirate]’s cryocooler expertise comes into play. His setup uses recycled compressors from cast-off air conditioners and relies on a mixed-gas Joule-Thomson cycle. He plays with several mixtures of propane, ethylene, methane, argon, and nitrogen, with the best results coming from argon and propane in a 70:30 percent ratio. A regenerative counterflow heat exchanger, where the cooled expanding gas flows over the incoming compressed gas to cool it, does most of the heavy lifting here, and is bolstered by a separate compressor that pre-cools the gas mixture to about -30°C before it enters the regenerative system.

There’s also a third compressor system that pre-cools the nitrogen process gas, which is currently supplied by a tank but will eventually be pulled right from thin air by a pressure swing adsorption system — basically an oxygen concentrator where you keep the nitrogen instead of the oxygen. There are a ton of complications in the finished system, including doodads like oil separators and needle valves to control the flow of liquid nitrogen, plus an Arduino to monitor and control the cycle. It works well enough to produce fun amounts of LN2 on the cheap — about a quarter of the cost of commercially made stuff — with the promise of efficiency gains to come.

It does need to be said that there’s ample room for peril here, especially containing high pressures within copper plumbing. Confidence in one’s brazing skills is a must here, as is proper hydro testing of components. That said, [Hyperspace Pirate] has done some interesting work here, not least of which is keeping expenses for the cryocooler to a minimum.

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Getting PCIe Working On The New Pi 5

November 8, 2023 by 36 Comments

After the Pi 4 released, a discovery was quickly made that the internals of the popular single-board computer use PCIe to communicate with each other. This wasn’t an accessible PCIe bus normally available in things like desktop computers for expansion cards, though; this seemed to be done entirely internally. But a few attempts were made to break out the PCIe capabilities and connect peripherals to it anyway, with varying levels of success. The new Pi 5 seems to have taken that idea to its logical conclusion and included a PCIe connector, and [George] is showing us a way to interface with this bus.

The bus requires the port to be enabled, but once that’s done it’s ready to be used. First, though, some support circuitry needs to be worked out which is why [George] is reverse engineering the system to see what’s going on under the hood. There are a few handshakes that happen before it will work with any peripherals, but with that out of the way a PCIe card can be connected. [George] removed the connector to solder wires to the board directly in order to connect a proper PCIe port allowing a variety of cards to be connected, in this case a wireless networking card and an old Firewire card. This specific build only allows Gen 1 speeds, but the bus itself supports faster connections in theory with better wiring and support circuitry.

While it might not be the prettiest solution, as [George] admits, it does a great job of showing the inner workings of this communication protocol and its use in the new, more powerful Raspberry Pi 5. This makes a lot of things more accessible, such as high-speed PCIe HATs allowing for a wide range of expansion for these popular single-board computers, which wouldn’t have been possible before. If you’re still stuck with a Pi 4, though, don’t despair. You can still access the PCIe bus on these older models but it’ll take a little bit more work.

Thanks to [CJay] for the tip!

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An ESP32 Dev Board As A Framework Laptop Module

July 1, 2023 by 17 Comments

The Framework laptop will no doubt already have caught the eye of more than one Hackaday reader, as a machine designed for upgrade and expansion by its users. One of its key features is a system of expansion modules. The modules are USB-C devices in a form factor that slides into the expansion bays on the Framework Laptop. Framework encourages the development of new modules, which is something [Spacehuhn] has taken on with an ESP32-S3 development board.

The board itself is what you’d expect, the ESP is joined by a multicolor LED and one of those Stemma/Quiik connectors for expansion. The case is handily provided by Framework themselves, and all the files for the ESP32 module can be found in a GitHub repository. We’re guessing it will find application in experimenting with WiFi networks rather than as a standalone microcontroller. Either way, it shows the route for any Framework owners into making their own add-ons. Take a look, we’ve placed the video below the break.

As you might expect we’ve given a lot of coverage to the Framework laptop since its launch, in particular, our colleague [Arya Voronova] is a fan and has shown us many alternative uses for the parts.

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A Tiny Forest Of Resistors Makes For Quick And Dirty Adaptive Optics

July 25, 2022 by 16 Comments

The term “adaptive optics” sounds like something that should be really complicated and really expensive. And in general, the ability to control the properties of optical elements is sufficiently difficult enough that it’s reserved for big-science stuff like billion-dollar space telescopes.

But that doesn’t mean there aren’t quick and dirty adaptive optics that are suitable for the budget-minded experimenter, like this thermally deformable mirror. As [Zachary Tong] explains, this project, which started quite some time ago, is dead simple — a 4 by 4 array of through-hole resistors stand on end, and these are attached to a glass coverslip that has been aluminized on one side. An Arduino and a couple of shift registers make it possible to individually address each of the 16 resistors in the array. Passing a current through a resistor heats it up a bit, leading to thermal expansion and a slight deflection of the mirror sitting on top of the array. Controlling which resistors heat up and by how much should lead to deformation of the mirror surface in a predictable way.

The video below shows some of [Zach]’s experiments with the setup. Unfortunately, he wasn’t able to fully demonstrate its potential — the low-quality mirror didn’t cooperate with his homebrew interferometer. He was, however, able to use a dial indicator to show deflection of the mirror in the 2- to 3-micron range by heating the array. That alone is pretty cool, especially given the dirt cheap nature of the build.

As for practical uses, don’t get too excited. As [Zach] points out, thermal systems like this will probably never be as fast as MEMS or piezoelectric actuators, and many use cases for adaptive optics really don’t react well to added heat. But changing the shape of a mirror with air pressure is another thing.

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Pi Compute Module Is Love-child Of Raspberry And Arduino

December 14, 2020 by 27 Comments

The Raspberry Pi compute module is a powerful piece of hardware, especially for the price. With it, you get more IO than a normal Pi, plus the ability to design hardware around it that’s specifically tailored to your needs rather than simply to general-purpose consumers. However, this comes at the cost of needing a way to interface with it since the compute module doesn’t have the normal IO pins or ports, but [Timon] has come up with a handy development board for this module called the Piunora which solves a lot of these prototyping issues.

The development board expands the compute module to the familiar Arduino-like form factor, complete with IO headers, USB ports, and HDMI output. It doesn’t stop there, though. It has an M.2 connector, some built-in LEDs, a camera connector, and a few other features. It also opens up some other possibilities that would be difficult or impossible with a standard Pi 4, such as the ability to run the Pi as a USB gadget rather than as a host device which simplifies certain types of development, which is [Timon]’s intended function.

As a development board, this project has a lot of potential for the niche uses of the compute module when compared to the standard Raspberry Pi. For embedded applications it’s much easier to deploy, with the increased development costs as a tradeoff. If you’re still unsure what to do with the compute module 4, we have some reading for you. And Timon’s previous project is a great springboard.

Retro Computer Trainer Gets A Raspberry Pi Refit

October 12, 2020 by 11 Comments

We know what you’re thinking: this is yet another one of those “Gut the retro gear for its cool old case and then fill it up with IoT junk” projects. Well, rest assured that extending and enhancing this 1970s computer trainer is very much an exercise in respecting the original design, and while there’s a Pi inside,  it doesn’t come close to spoiling the retro goodness.

Like many of a similar vintage as [Scott M. Baker], the Heathkit catalog was perhaps only leafed through marginally less than the annual Radio Shack catalog. One particularly desirable Heathkit item was the ET-3400 microcomputer learning system, which was basically a 6800-based computer surrounded by a breadboarding area for experimentation. [Scott] got a hold of one of these, but without the optional expansion accessory that would allow it to do interesting things such as running BASIC or even supporting a serial port. So [Scott] decided to roll his own expansion board.

The expansion card that [Scott] designed is not strictly a faithful reproduction, at least in terms of the original BOM. He turned to more modern — and more readily available — components, but still managed to provide the serial port, cassette interface, and RAM/ROM expansion of the original unit. The Raspberry Pi is an optional add-on, which just allows him to connect wirelessly if he wants. The card fits into a 3D-printed case that sits below the ET-3400 and maintains the original trainer’s look and feel. The longish video below shows the build and gives a tour of the ET-3400, both before and after the mods.

It looks as though trainers like these and other artifacts from the early days of the PC revolution are getting quite collectible. Makes us wish we hadn’t thrown some things out.

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