Author: Dan Maloney

3368 Articles

DIY Automated Printer Kerchunks Out Classic Embossed Labels

June 15, 2022 by 28 Comments

For our money, the best label for pretty much any purpose is one of those embossed Dymo-style stick-on labels, the kind with the raised white letters. There’s just something about them — the raised letters just beg to be touched, their legibility is outstanding, they lend an unmatched retro feel to a project, and the experience of creating one with one of those manual kerchunkers is oddly satisfying.

But alas, those manual label makers aren’t what they used to be, as [Andrei Speridião] discovered when his fell apart in his hands. Rather than complain, he automated his label maker and turned it into a computer peripheral.  Dubbed “E-TKT”, the DIY label printer takes the daisy-wheel embossing die from his defunct labeler and puts it under computer control. Rather than the ratchet mechanism of the original, a stepper motor advances the tape, another stepper rotates the wheel to the correct position, and a servo does the kerchunking duty. The process repeats until the label is complete and neatly cut off, ready to apply. An ESP32 runs the mechanism and serves up a web application to compose labels and control the printer. There’s also an OLED display and, of course, an embossed label. Video demo below.

We don’t care what [Bart Simpson] thinks, embossed labels are cool, and this makes them even cooler. And as [Andrei] points out, this is also a neat way around the nasty DRM trick that some companies are foisting on the label-making public. That alone is reason to cheer this project on — but we won’t complain about the beautiful photography and excellent documentation, either.

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Mining And Refining: Helium

June 15, 2022 by 46 Comments

With a seemingly endless list of shortages of basic items trotted across newsfeeds on a daily basis, you’d be pardoned for not noticing any one shortage in particular. But in among the shortages of everything from eggs to fertilizers to sriracha sauce has been a growing realization that we may actually be running out of something so fundamental that it could have repercussions that will be felt across all aspects of our technological society: helium.

The degree to which helium is central to almost every aspect of daily life is hard to overstate. Helium’s unique properties, like the fact that it remains liquid at just a few degrees above absolute zero, contribute to its use in countless industrial processes. From leak detection and welding to silicon wafer production and cooling the superconducting magnets that make magnetic resonance imaging possible, helium has become entrenched in technology in a way that belies its relative scarcity.

But where does helium come from? As we’ll see, the second lightest element on the periodic table is not easy to come by, and considerable effort goes into extracting and purifying it enough for industrial use. While great strides are being made toward improved methods of extraction and the discovery of new deposits, for all practical purposes helium is a non-renewable resource for which there are no substitutes. So it pays to know a thing or two about how we get our hands on it.

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Abacus Synthesizer Really Adds Up

June 15, 2022 by 4 Comments

The abacus has been around since antiquity, and takes similar forms over the hundreds of cultures that have embraced it. It may be one of the first devices to be considered as having a “user interface” in the modern context — at least for simple arithmetic calculations. But using an abacus as the UI for a music synthesizer seems like something entirely new.

Part art concept project and part musical instrument, the “Abacusynth” by [Elias Jarzombek] is a way to bring a more visual and tactile experience to controlling a synth, as opposed to the usual knobs and switches. The control portion of the synth consists of four horizontal rods spanning two plywood uprights. Each rod corresponds to a voice of the polyphonic synth, and holds a lozenge-shaped spinner mounted on a low-friction bearing. Each spinner can be moved left and right on its rod, which controls the presence of that voice; spinning the slotted knob controls the modulation of the channel via photosensors in the uprights. Each rod has a knob on one side that activates an encoder to control each voice’s waveform and its harmonics.

In use, the synthesizer is a nice blend of electronic music and kinetic sculpture. The knobs seem to spin forever, so Abacusynth combines a little of the fidget spinner experience with the exploration of new sounds from the built-in speaker. The synth also has a MIDI interface, so it works and plays well with other instruments. The video below shows the hardware version of Abacusynth in action; there’s also a web-based emulation to try before you build.

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Pushing The Limits Of A 16×2 LCD With Bad Apple!!

June 14, 2022 by 20 Comments

While low-contrast, blue-on-slightly-less-blue 16-character by 2-line LCDs are extremely popular, they really are made specifically for alphanumeric use. They do an admirable job of displaying a few characters, but they don’t exactly spring to mind as a display for non-character purposes. But displaying video on a 16×2 LCD is possible, as long as you’re willing to stretch the definition of “video” a bit and use some imagination while watching.

Normally, a 16×2 display can only display a single character in each spot, chosen from a fixed character set. But [arduinocelantano] was able to leverage the eight custom character slots the display allows to build up images from arbitrary 5×8 pixel bitmaps. After using ffmpeg to scale the original video to a viewport of eight characters, a Python program was used to turn every frame of the scaled video into code to generate the custom bitmaps for each chunk of the viewport. Even with the low refresh rate of the display and the shrunken frame size, the result is a recognizable video, helped no doubt by the choice of the shadow-puppet Bad Apple!! video. Check it out after the break to see how it looks.

We saw a similar rendering of the same video on LCD a while back; that effort was amazing in that it was an EEPROM-only implementation, along with a somewhat bigger LCD with better contrast. That project served as inspiration for [arduinocelantano]’s build here, which in some ways we think looks a bit better — perhaps it’s the inverted pixels. Either way, hats off to both builders for pushing past the normal constraints and teaching us something interesting.

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Low-Cost Nanopositioning Hack Chat

June 13, 2022 by 7 Comments

Join us on Wednesday, June 15 at noon Pacific for the Low-Cost Nanopositioning Hack Chat with En-Te Hwu!

It may sound like a provocative statement to make, but technology has been on a downward trend for a long time. That’s not a moral or ethical proclamation, but rather an observation about the scale of technology. Where once the height of technology was something like a water-powered mill, whose smallest parts were the size of a human hand and tolerances were measured in inches, today we routinely build machines by etching silicon chips with features measured in nanometers, look inside the smallest of cells and manipulate their innards, and use microscopes that can visualize materials at the atomic level.

The world has gotten much, much smaller lately, and operating on that scale requires thinking about motion in a different way than we’ve been used to. Being able to move things at nanometer resolutions isn’t easy, but it’s not impossible, and it can even be accomplished on a DIYer’s budget — if you know what you’re doing.

join-hack-chatTo help us sort through the realities of nano-scale positioning, En-Te Hwu, a professor at the Technical University of Denmark who works on micromachines for intelligent drug delivery, has spun up some really interesting low-cost nanopositioning systems. Using old DVD players or off-the-shelf linear slides, he’s able to achieve nanoscale movement and sensing for a variety of purposes. He’ll stop by the Hack Chat to discuss how we can build nanopositioning and sensing into our projects, and to start exploring the world we can’t even see.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 15 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Featured image:  Low-cost, open-source XYZ nanopositioner for high-precision analytical applications, CC-BY-4.0

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Hackaday Links: June 12, 2022

June 12, 2022 by 4 Comments

“Don’t worry, that’ll buff right out.” Alarming news this week as the James Webb Space Telescope team announced that a meteoroid had hit the space observatory’s massive primary mirror. While far from unexpected, the strike on mirror segment C3 (the sixth mirror from the top going clockwise, roughly in the “south southeast” position) that occurred back in late May was larger than any of the simulations or test strikes performed on Earth prior to launch. It was also not part of any known meteoroid storm in the telescope’s orbit; if it had been, controllers would have been able to maneuver the spacecraft to protect the gold-plated beryllium segments. The rogue space rock apparently did enough damage to be noticeable in the data coming back from the telescope and to require adjustment to the position of the mirror segment. While it certainly won’t be the last time this happens, it would have been nice to see one picture from Webb before it started accumulating hits.

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Inside An EBay Marking Laser

June 11, 2022 by 13 Comments

When it comes to trolling eBay for cool stuff, some people have all the luck. Whereas all we ever seem to come across is counterfeit chips and obviously broken gear listed as, “good condition, powers on”, [Les Wright] actually managed to get more than he bargained for with one of his recent eBay purchases.

In his video teardown and tour of an industrial marking laser, [Les] suggests that he was really just in it for the optics — which is not a surprise, given his interest in optics in general and lasers in particular. The 20-W CO2 laser once etched barcodes and the like into products on assembly lines, but with a 2009 date code of its own, it was a safe bet that it was pitched due to a burned-out laser tube. But there were still high-quality IR optics and a precision X-Y galvanometer assembly to be harvested, so [Les] pressed on.

The laser itself ended up being built around a Synrad RF-stimulated CO2 tube. By a happy accident, [Les] found that the laser actually still works, at least most of the time. There appears to be an intermittent problem with the RF driver, but the laser works long enough to release the magic smoke from anything combustible that gets in its way. The galvos work too — [Les] was able to drive them with a Teensy and a couple of open-source libraries.

Galvos, lenses worth more than $800, and a working laser tube — not a bad haul. We’ll be following along to see what [Les] makes of this booty. Continue reading “Inside An EBay Marking Laser” →