Exploring An Aftermarket LED Headlight Retrofit Kit

There’s plenty of debate about drop-in LED headlight bulbs, especially when they’re used with older reflector housings that were designed for halogen bulbs. Whether or not you personally feel the ultra-bright lights are a nuisance, or even dangerous, one thing we can all agree on is that they’re clearly the result of some impressive engineering.

Which is why we were fascinated to see the teardown [TechChick] did on a “Ultra 2 LED” retrofit from GTR Lighting. Apparently one of the diodes was failing, and as part of the warranty replacement process, she was informed she had to make it completely inoperable. Sounds like a teardown dream come true. If a manufacturer ever told us we needed to take something apart with extreme prejudice and provide photographic evidence that the deed was done, we’d be all too happy to oblige.

The driver itself ended up being completely filled with potting compound, so she doesn’t spend much time there. Some will no doubt be annoyed that [TechChick] didn’t break out the small pointy implements and dig all that compound out, but we all pretty much know what to expect when it comes to driving LEDs. The real interesting bit is the bulb itself.

As is common with these high-output automotive LEDs, the Ultra 2 is actively cooled with a small fan that’s actually enclosed within the heatsink. With the fan and the two-piece heatsink removed, she’s able to access the LED module itself. Here, two PCBs are sandwiched back to back with a hollow copper chamber that leads out of the rear of the module. When [TechChick] cut into the copper she said she heard a hiss, and assumed it was some kind of liquid cooling device. Specifically we think it’s a vapor chamber that’s being used to pull heat away from the diodes and into the heatsink at the rear of the module, which speaks to the advanced technology that makes these bulbs possible.

While laser headlights are arguably the future of automotive lighting, it’s going to be quite some time before they trickle down to those of us that don’t own supercars. Until then, when used responsibly, these LED retrofits can inject a bit of cutting-edge tech into your old beater without breaking the bank.

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Firmware Find Hints At Subscription Plan For ReMarkable Tablet

We’ve been keeping a close eye on the development of electronic paper tablets such as the reMarkable for a while now. These large-format devices would be a great way to view schematics and datasheets, and with the right software, could easily become an invaluable digital sidekick. Unfortunately, a troubling discovery made in a beta version of the reMarkable firmware is a strong indication the $400 USD device may be heading down a path that many in this community wouldn’t feel comfortable with.

While trying to get a reMarkable tablet running firmware version 2.10.0.295 synced up to self-hosted server using rmfakecloud, Reddit user [dobum] was presented with a very unusual prompt. The tablet displayed several subscription levels, as well as brief description of what each one unlocked. It explained that standard users would get “basic functions only”, while the highest tier subscription would unlock an “expanding universe of powerful tools” for the e-paper tablet. In addition, only recently used documents would be synced with the cloud unless you had a paid subscription.

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Home Automation Terminal With Cyberpunk Style

The OLKB-Terminal designed by [Jeff Eberl] doesn’t have a battery, can’t fold up (even if it seems like it could), and is only portable in the sense that you can literally pick it up and move it somewhere else. So arguably it’s not really a cyberdeck per se, but it certainly does look the part. If you need to be furiously typing out lines of code in a dimly lit near-future hacker’s den, this should do you nicely.

[Jeff] has provided everything you’d need to recreate this slick little machine on your own, though he does warn that some of the hardware decisions were based simply on what he had on-hand at the time, and that better or cheaper options may exist. So for example if you don’t want to use the Raspberry Pi 4, you can easily swap it out for some other single-board computer. Though if you want to change something better integrated, like the LCD panel, it will probably require modifications to the 3D printed components.

The rear electronics tray offers plenty of room for expansion.

The slim mechanical keyboard that [Jeff] used for the OLKB-Terminal, which in some ways set the tone for the whole design, is actually a completely separate open source project from [Victor Lucachi]. The VOID30 is a 3D printed, 30% handwired ortholinear keyboard that runs the popular QMK firmware on an Arduino Pro Micro. He’s implemented a couple tweaks, namely using a USB-C equipped Arduino clone, but otherwise it’s the same as upstream. So if you’re not in the market for a little bedside cyberpunk terminal but love its sleek keyboard, you’re in luck.

Software wise, [Jeff] has the OLKB-Terminal hooked into his larger Home Assistant system. This gives him an attractive status display of the whole network, and with just a tap on the terminal’s seven inch touch screen, he’s able to directly control devices around the home. That said, at the end of the day it’s just a Raspberry Pi, so it could really run whatever you want.

While cyberdeck builds might be all the rage right now, we do appreciate projects that bring those same design tenets to the desktop. From the gorgeous faux-retro designs of [Oriol Ferrer Mesià] to modernized pieces of vintage hardware, truly personal computers that can be easily upgraded and repaired don’t have to be limited to something you can lug around with a guitar strap.

Astro Pi Mk II, The New Raspberry Pi Hardware Headed To The Space Station

Back in 2015, European Space Agency (ESA) astronaut Tim Peake brought a pair of specially equipped Raspberry Pi computers, nicknamed Izzy and Ed, onto the International Space Station and invited students back on Earth to develop software for them as part of the Astro Pi Challenge. To date, more than 50,000 young people have had their code run on one of the single-board computers; making them arguably the most popular, and surely the most traveled, Raspberry Pis in the solar system.

While Izzy and Ed are still going strong, the ESA has decided it’s about time these veteran Raspberries finally get the retirement they’re due. Set to make the journey to the ISS in December aboard a SpaceX Cargo Dragon, the new Astro Pi MK II hardware looks quite similar to the original 2015 version at first glance. But a peek inside its 6063-grade aluminium flight case reveals plenty of new and improved gear, including a Raspberry Pi 4 Model B with 8 GB RAM.

The beefier hardware will no doubt be appreciated by students looking to push the envelope. While the majority of Python programs submitted to the Astro Pi program did little more than poll the current reading from the unit’s temperature or humidity sensors and scroll messages for the astronauts on the Astro Pi’s LED matrix, some of the more advanced projects were aimed at performing legitimate space research. From using the onboard camera to image the Earth and make weather predictions to attempting to map the planet’s magnetic field, code submitted from teams of older students will certainly benefit from the improved computational performance and expanded RAM of the newest Pi.

As with the original Astro Pi, the ESA and the Raspberry Pi Foundation have shared plenty of technical details about these space-rated Linux boxes. After all, students are expected to develop and test their code on essentially the same hardware down here on Earth before it gets beamed up to the orbiting computers. So let’s take a quick look at the new hardware inside Astro Pi MK II, and what sort of research it should enable for students in 2022 and beyond.

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Retro TV Shows Off Family Memories With Raspberry Pi

Fascinated by the look and feel of vintage electronics, [Democracity] decided to turn an old Sony Micro TV into a digital picture frame that would cycle through old family photos in style. You’d think the modern IPS widescreen display would stick out like a sore thumb, but thanks to the clever application of a 1/16″ black acrylic bezel and the original glass still installed in the front panel, the new hardware blends in exceptionally well.

Driving the new display is a Raspberry Pi 4, which might sound overkill, but considering the front-end is being provided by DAKboard through Chromium, we can understand the desire for some extra horsepower and RAM. If it were us we’d probably have gone with a less powerful board and a few Python scripts, and of course there are a few turn-key open source solutions out there, though we’ll admit that this is probably faster and easier to setup.

[Democracity] provides some general information on how he took apart the TV and grafted in the new gear, but of course the exact steps will vary a bit depending on which old TV you end up sending to the big parts bin in the sky. We did like that he made sure to keep all the mechanisms for the buttons and knobs intact, so even if they don’t do anything, you can still fiddle around with them.

Otherwise, his steps for setting up a headless Chromium instance are probably more widely applicable. As are the tips about setting up this particular LCD module and getting the display rotated into the proper orientation. If you just follow along for that part of the guide, you can spin up your own stand-alone Raspberry Pi DAKboard endpoint to take the service for a test drive.

It probably won’t come as much of a surprise to hear that this isn’t the first time [Democracity] has upgraded a piece of vintage hardware. Back in 2017, we covered this gorgeous art deco speaker that he outfitted with RGB LEDs and an Amazon Echo Dot. As with the previous post, it’s likely some commenters will be upset that a vintage piece of gear has been gutted for this project. But we’d counter that by saying his family is going to get a lot more enjoyment out of this beautiful piece of hardware now than they would have if it was still collecting dust in a closet.

Bringing The Quake Flicker To Life With A Hacked Light

If you ever feel a pang of shame because you’ve been reusing the same snippets of code in your projects for years, don’t. Even the big names do it, as evidenced by the fact that code written to govern flickering lights back in 1996 for Quake is still being used in AAA titles like 2020’s Half-Life: Alyx. In honor of this iconic example of digital buck-passing, [Rodrigo Feliciano] thought he’d port the code in question over to the Arduino and recreate the effect in real-life.

Since the Quake engine has been released under the GPLv2, it’s easy to pull up the relevant section of the code to see how the lighting was configured. Interestingly, lighting patterns were implemented as strings, where the letters from a to z referenced how bright the light should appear. So for example, a strobe light that goes between minimum and maximum brightness would be written as “aaaaaaaazzzzzzzz”, while a flickering light could be represented with the string nmonqnmomnmomomno“.

An emergency light provided the LEDs and enclosure.

This ended up being very easy to implement on the Arduino in just a few lines, as [Rodrigo] simply had to assign each letter in the string a numerical value between 0 and 255 using map, and then use the resulting number to set the LED brightness with analogWrite.

With the code written, [Rodrigo] then had to put the hardware together. He stripped down a basic emergency light to get an array of white LEDs and a handy enclosure. He also wired up a simple transistor circuit on a scrap of perfboard so the Arduino Pro Mini could control all the LEDs from a single GPIO pin. Combined with a long USB cable to power it, and he’s got a perfect desk accessory for late-night gaming sessions.

In the video below you can see the final result, which [Rodrigo] has even synced up to footage from the classic 1996 shooter. The light makes for an interesting conversation piece, but we think the logical next step is to work this technique into an ambilight-like system to really make it feel like you’re wandering down those dimly lit corridors.

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Up Close And Personal With An Unusual 3D Printer Kit

While there are still plenty of folks out there tinkering with custom 3D printers, it’s safe to say that most people these days are using a commercially-available machine. The prices are just so low now, even on the resin printers, that unless you have some application that requires exacting specifications, it just doesn’t make a whole lot of sense to fiddle around with a homebrew machine.

As it so happens, [Nicolas Tranchant] actually does have such an application. He needs ultra-high resolution 3D prints for his jewelry company, but even expensive printers designed for doing dental work weren’t giving him the results he was looking for. Rather than spend five-figures on a machine that may or may not get the job done, he decided to check out what was available in kit form. That’s when he found the work of [Frédéric Lautré].

A look at the heavy-duty Z axis.

He purchased the unique “Top-Down” SLA kit from him back in 2017, and now after four years of working with the machine, [Nicolas] decided he would share his experiences with the rest of the class. The basic idea with this printer is that the light source is above the resin vat, rather than below. So instead of the print bed being pulled farther away from the resin on each new layer, it actually sinks deeper into it.

Compared to the “Bottom-Up” style of resin printers that are more common for hobbyists, this approach does away with the need for a non-stick layer of film at the bottom of the tank. Printing is therefore made faster and more reliable, as the part doesn’t need to be peeled off the film for each new layer.

[Nicolas] goes into quite a bit of detail about building and using the $700 USD kit, including the occasional modifications he made. It sounds like the kit later went through a few revisions, but the core concepts are largely the same. It’s worth noting that the kit did not come with the actual projector though, so in his case the total cost was closer to $1,400. We were also surprised to see that [Frédéric] apparently developed the software for this printer himself, so the tips on how to wrangle its unfamiliar interface for slicing and support generation may be particularly helpful.

Unfortunately, it sounds like [Frédéric] has dropped off the radar. The website for the kit is gone, and [Nicolas] has been unable to get in touch with him. Which is a shame, as this looks to be a fascinating project. Perhaps the Hackaday community can help track down this mysterious SLA maestro?