Building An Affordable Press For Heat Set Inserts

September 9, 2020 by Tom Nardi 11 Comments

If you’re building mechanical assemblies with 3D printed parts, you’ll quickly realize that driving machine screws into thermoplastic isn’t exactly an ideal solution. It can work in a pinch, but you can easily strip the threads if you crank down too hard. The plastic holes can also get worn down from repeated use, which is a problem if you’re working on something that needs to be taken apart and reassembled frequently. In those situations, using brass heat set inserts gives the fasteners something stronger to bite into.

You can install these inserts by hand, but if you plan on doing a lot of them, a dedicated press station like the one [Chris Chimienti] recently put together will save you a lot of aggravation in the long run. In the video after the break he walks viewers through the design and use of the device, which itself relies on a number of 3D printed parts using the very same inserts it’s designed to install.

The spring-loaded arm can slide up and down the extrusion to adjust for height.

To build this tool you’ll need a piece of aluminum extrusion, some smooth rod, a couple springs, and an assortment of fasteners. Nothing that wouldn’t likely be in the parts bin of anyone who’s been tinkering with 3D printers for awhile, though even if you had to buy everything, the Bill of Materials will hardly break the bank. For the base you can use a piece of scrap wood, though [Chris] has opted to make it a storage compartment where he can store the inserts themselves. We really like this approach, but obviously you’ll need to have access to woodworking tools in that case.

Clearly shopping on the top shelf, [Chris] purchased a kit that actually came with a Weller soldering iron and the appropriate tips for the various sized inserts. If you’re like us and just buy the inserts that come in a plastic baggie, you may need to adapt the arm to fit your iron of choice. That said, the idea of having a dedicated iron that you can leave mounted in the press makes a lot of sense to us if you can swing it.

[Joshua Vasquez] wrote up a phenomenal guide to getting started with heat set inserts last year that’s an absolute must-read for anyone interested in the concept. Whether you build a dedicated press or just push them in freehand, his tips and tricks will help insure you get the best result possible.

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Google Turns Android Up To 11 With Latest Update

September 9, 2020 by Tom Nardi 32 Comments

Just going by the numbers, it’s a pretty safe bet that most Hackaday readers own an Android device. Even if Google’s mobile operating system isn’t running on your primary smartphone, there’s a good chance it’s on your tablet, e-reader, smart TV, car radio, or maybe even your fridge. Android is everywhere, and while the development of this Linux-based OS has been rocky at times, the general consensus is that it seems to have been moving in the right direction over the last few years. Assuming your devices actually get the latest and greatest update, anyway.

So it’s not much of a surprise that Android 11, which was officially released yesterday, isn’t a huge update. There’s no fundamental changes in the core OS, because frankly, there’s really not a whole lot that really needs changing. Android has become mature enough that from here on out we’re likely to just see bug fixes and little quality of life improvements. Eventually Google will upset the apple cart (no pun intended) with a completely new mobile OS, but we’re not there yet.

Of course, that’s not to say there aren’t some interesting changes in Android 11. Or more specifically, changes that may actually be of interest to the average Hackaday reader. Let’s take a look at a handful of changes and tweaks worth noting for the more technical crowd.

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LEGO Delivers Corvette Experience On A Budget

September 8, 2020 by Tom Nardi 5 Comments

Many dream of tooling around in a high performance sports car, but the cost of owning, maintaining, and insuring one of them make it a difficult proposition. While this LEGO version of the Corvette ZR1 might not be exactly like the real thing, it’s 4-speed manual and electronic gauge cluster can give you a taste of the supercar lifestyle without having to taken out a second mortgage.

Built by [HyperBlue], this desktop speedster has more going on under the hood (or more accurately, the roof) than you might expect. While it looks pretty unassuming from the outside, once the top is lifted, you can see all the additional components that have been packed in to motorize it. The functional gearbox takes up almost the entire interior of the car, but it’s not like you were going to be able to fit in there anyway.

But the motorized car is really only half of the project. [HyperBlue] has built a chassis dynamometer for his plastic ride that not only allows you to “start” the engine with realistic sights and sounds (recorded from an actual GM LT1 V8 engine), but put the mini ‘Vette through its paces. With a virtual dashboard powered by the Raspberry Pi, you can see various stats about the vehicle such as throttle position, RPM, and calculated scale speed; providing a real-world demonstration of how the transmission operates.

While a LEGO sports car might not be quite as exciting as getting yourself a real project car, there’s something to be said for being able to rebuild your transmission without getting your hands dirty.

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Identifying Creatures That Go Chirp In The Night

September 8, 2020 by Tom Nardi 26 Comments

It’s common knowledge that bats navigate and search for their prey using echolocation, but did you know that the ultrasonic chips made by different species of bats are distinct enough that they can be used for identification? [Tegwyn☠Twmffat] did, which is why he came up with this impressive device capable of cataloging the different bats flying around at night.

Now this might seem like an odd gadget to have, but if you’re in the business of wildlife conservation, it’s not hard to imagine how this sort of capability might be useful. This device could be used to easily estimate the size and diversity of bat populations in a particular area. [Tegwyn☠Twmffat] also mentions that, at least in theory, the core concept should work with other types of noisy critters like rodents or dolphins.

Powered by the NVIDIA Jetson Nano, the unit listens with a high-end ultrasonic microphone for the telltale chirps of bats. These are then processed by the software and compared to a database of samples that [Tegwyn☠Twmffat] personally collected in local nature reserves. In the video after the break, you can also see how he uses a set of house keys jingling as a control to make sure the system is running properly.

As winner of the Train All the Things contest back in April, we’re eager to see how the Intelligent Wildlife Species Detector will fare as the competition heats up in the 2020 Hackaday Prize.

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Teardown: Mini GPS Jammer

September 8, 2020 by Tom Nardi 144 Comments

If you spend enough time trolling eBay for interesting electronic devices to take apart, you’re bound to start seeing suggestions for some questionable gadgets. Which is how I recently became aware of these tiny GPS jammers that plug directly into an automotive 12 V outlet. Shipped to your door for under $10 USD, it seemed like a perfect device to rip open in the name of science.

Now, you might be wondering what legitimate uses such a device might have. Well, as far as I’m aware, there aren’t any. The only reason you’d want to jam GPS signals in and around a vehicle is if you’re trying to get away with something you shouldn’t be doing. Maybe you’re out driving a tracked company car and want to enjoy a quick two hour nap in a parking lot, or perhaps you’re looking to disable the integrated GPS on the car you just stole long enough for you to take it to the chop shop. You know, as one does.

But we won’t dwell on the potentially nefarious reasons that this device exists. Hackers have never been too choosy about the devices they investigate and experiment with, and there’s no reason we should start now. Instead, let’s take this piece of gray-area hardware for a test drive and see what makes it tick.

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ESP32 Hash Monster Fills Pockets With Packets

September 8, 2020 by Tom Nardi 4 Comments

Unless you’re reading this from the middle of the ocean or deep in the forest, it’s a pretty safe bet there’s WiFi packets zipping all around you right now. Capturing them is just a matter of having the right hardware and software, and from there, you can get to work on cracking the key used to encrypt them. While such things can obviously have nefarious connotations, there are certainly legitimate reasons for auditing the strength of the wireless networks in the area.

It might not have the computational horsepower to crack any encryption itself, but the ESP32 M5Stack is more than up to the task of capturing WiFi packets if you install the Hash Monster firmware developed by [G4lile0]. Even if you don’t intend on taking things farther, this project makes finding WiFi access points and grabbing their packets a fascinating diversion with the addition of a few graphs and an animated character (the eponymous monster itself) that feeds on all those invisible 1s and 0s in the air.

There’s some excellent documentation floating around that shows you the start to finish process of popping open a WiFi network with the help of Hash Monster, but that’s only the beginning of what’s possible with this gadget. A quick search uncovers a number of software projects that make use of the specific advantages of the M5Stack compared to more traditional ESP32 boards, namely the built-in screen, buttons, and battery. We’ve even seen it used in a few builds here on Hackaday, such as this DIY thermal camera and custom shipboard computer system.

[Thanks to Manuel for the tip.]

Miniature Faux Floppy For 8-Bit Atari Looks The Part

September 7, 2020 by Tom Nardi 8 Comments

There’s plenty of fun to be had with retrocomputers of yesteryear, but for modern users, it can be something of a culture shock. Going back to floppy disks after all these years is a reminder of just how far storage technology has come in terms of speed, reliability, and of course, capacity. Luckily, there are ways to combine the best of both worlds.

Floppy drive emulators for classic computers are of course nothing new, but we think this one [c0pperdragon] has put together is worthy of a closer look. Not only does the ATmega32U4 based emulator have an exceptionally low part count, but the code has been written in the Arduino IDE. Both features make it easy for new players to duplicate and revise the design should they feel so inclined. In a pinch you could even implement it on a breadboard with a garden variety Arduino.

The emulator is housed in a 3D printed enclosure designed to look like an era-appropriate Atari 1050 Disk Drive, except you’re using SD cards instead of floppies. The firmware can mimic two physical drives and supports up to 100 disk images on each SD card. The user interface is about as simple as it gets, with two push buttons and a pair of seven-segment LEDs to indicate which disk image is currently loaded up.

We’ve seen some very elaborate disk emulators over the years, but there’s something compelling about how straightforward this version is. If it helps a few more people experience the unique joys of retrocomputing, it’s a win in our book.