Impressive Off-Grid Hydroelectric Plant Showcases The Hacker Spirit

November 26, 2021 by Ryan Flowers 11 Comments

We all know the story arc that so many projects take: Build. Fail. Improve. Fail. Repair. Improve. Fail. Rebuild. Success… Tweak! [Kris Harbour] is no stranger to the process, as his impressive YouTube channel testifies.

Among all of [Kris’] off-grid DIY adventures, his 500 W micro hydroelectric turbine has us really pumped up. The impressive feat of engineering features Arduino/IOT based controls, 3D printed components, and large number of custom-machined components, with large amounts of metal fabrication as well.

[Kris] Started the build with a Pelton wheel sourced from everyone’s favorite online auction site paired with an inexpensive MPPT charge controller designed for use with solar panels. Eventually the turbine was replaced with a custom built unit designed to produce more power. An Arduino based turbine valve controller and an IOT enabled charge controller give [Kris] everything he needs to manage the hydroelectric system without having to traipse down to the power house. Self-cleaning 3D printed screens keep intake maintenance to a minimum. Be sure to check out a demonstration of the control system in the video below the break.

As you watch the Hydro electric system playlist, you see the hacker spirit run strong throughout the initial build, the failures, the engineering, the successes, and then finally, the tweaking for more power. Because why stop at working when it can be made better, right? We highly recommend checking it out- but set aside some time. The whole series is oddly addictive, and This Hackaday Writer may have spent inordinate amounts of time watching it instead of writing dailies!

Of course, you don’t need to go full-tilt to get hydroelectric power up and running. Even at a low wattage, its always-on qualities mean that even a re-purposed washing machine can be efficient enough to be quite useful.

Thanks to [Mo] for alerting us to the great series via the Tip Line!

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Bug Clive goes into detail about electrical safety even at the most basic level of wearing gloves.

The Unofficial Guide To (Avoiding) Electrocution

November 26, 2021 by Ryan Flowers 38 Comments

If you’re reading this sentence, there’s a pretty good chance that you interact with electricity more than just as an end-user. You’re a hacker. You aren’t afraid of a few volts, and your projects may involve both DC and AC voltage. Depending on what you’re working on, you might even be dealing with several thousand volts. And it’s you who Big Clive made the video below the break for.

“Familiarity breeds contempt” as the old saying goes, and the more familiar we are with electronics, the more cavalier we may tend to get. If we allow ourselves to get too lax, we may be found working on live circuits, skimping on safety for the sake of convenience, or jokingly saying “safety third!” far too often as we tear into a hazardous situation without scoping it out first.

Who better to bring us down to earth than Big Clive. In this video, he explains how electricity has the potential to impede the beating of our hearts, the action of our lungs, and even break bones. You’ll find a candid discussion about what electric shock does to a person, how to avoid it, and how to help if someone near you suffers electric shock.

Of course, if safety isn’t your thing, then maybe you’re ready to Shake Hands With Danger.

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Hackaday Podcast 146: Dueling Trackballs, Next Level BEAM Robot, Take Control Of Your Bench, And Green Programming

November 26, 2021 by Elliot Williams 3 Comments

Postpone your holiday shopping and spend some quality time with editors Mike Szczys and Elliot Williams as they sift through the week in Hackaday. Which programming language is the greenest? How many trackballs can a mouse possibly have? And can a Bluetooth dongle run DOOM? Join us to find out!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (52 MB)

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Vision Impaired Electronics Engineer Shows The Way To Get Things Done

November 26, 2021 by Ryan Flowers 18 Comments

A funny thing happens as the average electronics hobbyist gets older: Their eyes- well they just don’t work the same as they used to. But what if your life started out with compromised vision? In this epic forum post (Google translated from Polish to English), we meet nearly blind hacker [Urgon]. He goes into great detail about his condition and how it affects not just his daily life, but also his abilities as an electronics engineer. Or conversely, how it doesn’t.

[Urgon]’s origin story is familiar. At eight years old, he disassembled his first television. His self-education continued by using his remaining vision to soak up every bit of literature about electronics that he could get his hands on. A well-intentioned but protective mother kept him away from soldering irons, fearing that the close proximity to his good eye might not bode well for his remaining vision.

If Urgon can solder 0805's, so can you! — If Urgon can solder SOIC’s 0805’s, so can you!

Despite a failed eye, and his other having quite severe glaucoma, [Urgon] has persevered. He uses assistive technologies as you’d expect, but notes that in more recent times some excellent free software has surpassed some of the commercial products he used in the past.

While even the sighted among us often shy away from SMD components, [Urgon] dives right in. SOIC packages and 0805 parts don’t hold him back. Bright LED flashlights, zooming in with his smart phone, and surely a healthy dose of patience make his hackery possible.

That’s not to say that [Urgon] hasn’t had some noteworthy incidents. He’s suffered electric shock from the 400 V capacitors in an ATX PSU, burned his face with his soldering iron, and even managed to step on a DIP package. Barefoot. Yes, the pins were facing up.

But wait- there’s more! In this follow-up post, [Urgon] discusses more assistive/adaptive technologies and how hackers like you and I can focus our efforts on things the vision impaired will find most helpful.

Our hats are off to [Urgon] and those like him who persevere despite the odds. We can all learn from [Urgon]’s hacker spirit and his dedication to the craft. We recently covered some blind software hackers who have taken it upon themselves to fly passenger jets– virtually, of course!

Thanks to [Moryc] for the excellent tip!

A Rotary Phone As A Computer Peripheral

November 26, 2021 by Jenny List 5 Comments

It’s an age-old conundrum for anyone working with retro hardware: preserve its original condition or not? The answer depends so often on a complex mix of how rare, obsolete or unusable the device is in its original form , and what the intended use for the device will be. For [Typhon Mind] who needed a novelty method of recording best wishes at a wedding through an old dial phone there was no need for it to be entirely original, so the solution was to turn it into a USB device for a host computer.

Out went the original circuitry, and in came a USB hub, a USB audio interface, and an Arduino. The original earpiece would suffice, but the microphone was replaced with a more modern one. The Arduino will register the cradle switch, and also power a set of LED addressable lights under the unit.

The result is a phone that retains all its looks, but has a new life as a PC peripheral. We’d venture to suggest that also using the Arduino to read the dial and produce DTMF tones might make it a valid peripheral for a VOIP application and complete the transformation, but that’s something that could be done at a later date. Maybe it could even be given a GSM makeover.

Solder Paste Dispenser Without Giant Compressor

November 26, 2021 by Bryan Cockfield 25 Comments

We have certainly all had our moments with solder paste. Some of us hate it; it’s sticky and gooey, and it gets everywhere. That is, unless you have a solder paste dispenser. The trouble with these is that they typically require the use of an air compressor, which can be cumbersome to haul around in certain situations. If you need a solder paste dispenser that fits conveniently where air compressors won’t, take a look at this small one from [Nuri Engineer] called the solderocket.

This design foregoes the traditional compressor in favor of pressurized carbon dioxide canisters. These are common enough and used for things like rapidly inflating bicycle tires, but for this more delicate procedure the pressurized gas needs to be handled more daintily. A rotary knob is attached to the canister to regulate pressure, and a second knob attached to a microcontroller adjusts the amount of time the air pressure is applied to the solder paste. With this small compact setup, any type of paste can be delivered to a PCB without needing to use messy stencils or needing larger hardware like a compressor.

This could be just the tool that you need if you regularly work with surface-mount components. Of course there are other methods of dispensing solder paste that don’t require any compressed gas of any kind, but as long as something is around that gets the job done, we can’t really argue with either method.

Fifty Shades Of Brown: 3D Printing With Sugar

November 25, 2021 by Dave Rowntree 20 Comments

[Norbert Heinz] has been busy for the 2021 Hackaday Prize entry, working on the design of a direct granule extruder for 3D printing with waste materials, or materials that are not provided in the form of a filament. Sugar is pretty common in most households, so since that’s already available in granular form, [Norbert] gave 3D printing with granulated sugar a try. (Video, embedded below.)

[Editor’s note: He earned fifth place for this one! Well, not the sugar in particular, but the overall great work on granular extruders.]

Success was somewhat variable, as the gloopy material is notoriously fickle to work with, but the setup did produce some structures that stayed in one piece, at least for a while. Initially [Norbert] tried it real slow, effectively printing with the liquified sweet stuff, by dragging a molten blob of it around on the end of the extruder nozzle. Whilst this did work, the resulting print resolution did leave something to be desired. The next thing tried was increased print speed. This produced clearer prints, as the sugar did not have time to caramelise, or form a noticeable blob, but as soon as the bed started to cool, it caused it to crack badly.

Going slow seemed to be the way forward, as more time to cool may have reduced the stresses in the structure due to the increased cooling time. But anyway, the way we see it, is it’s fun trying, and if it fails, you can just eat it, so long as you disregard all that food safety stuff anyway.

[Norbert] documents the granule extruder journey on the project Hackaday.io page, so it should be straightforward enough to duplicate this is you were so inclined.

We’ve covered a few sugary hacks before; Need a renewable bed adhesive? out of glue stick? try sugar as a bed adhesive! Printing in gloopy, sloppy materials is nothing new at all, we covered it nearly ten years ago.

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