Custom Drill Press Table Eliminates Hassles

March 29, 2020 by 7 Comments

Getting a perfect workshop together, with all the right tools, is a dream for many. A lot of us cobble together what we can with a dremel tool, a soldering iron, and whatever work surface happens to be available in the kitchen or spare bedroom. But even when we finally get a permanent garage or shop to work in, there are still some challenges to overcome with our workspaces. [Workshop From Scratch] was having issues with his drill press, and solved them with this custom build.

Rather than modify an existing press, he first welded a table together from scratch using square tube. From there he set about solving those issues. The first was having to make a large number of adjustments up and down when working on larger pieces. For that he added an electrically adjustable worktop which keeps him from having to make constant adjustments of the press itself. The second improvement over the standard press workspace was adding a cooling system for the cutting tools, saving himself money in bits and allowing quicker drilling.

The finished product looks professional thanks to a quality paint job and, of course, having all the right tools in the workshop in the first place to put something like this together. We all have an idea in our heads about the perfect workshop for our own needs, but don’t forget to think outside the box when it comes to building one yourself.

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NIH Approved 3D-Printed Face Shield Design For Hospitals Running Out Of PPE

March 29, 2020 by 108 Comments

As the world faces a pandemic of monumental proportions, hospitals have been hit hard. The dual problems of disrupted manufacturing and supply chains and huge spikes in demand have led to many medical centres running out of protective gear. Makers have stepped up to help in many ways by producing equipment, with varying results. [Packy] has shared a link to a 3D-printable face shield that, unlike some designs floating around, is actually approved by the National Institute of Health in the USA.

The shield consists of a 3D printed headband, which is then coupled with a transparent piece of plastic for the face shield itself. This can be lasercut, or sourced from a document cover or transparency sheet. The design is printable in PLA or a variety of other common materials, and can be assembled easily with office supplies where necessary.

The design is available from the NIH here. (Update: 4/1/2020 here’s an alternate link as original link seems to be suffering from heavy server load) For those eager to help out, it’s important to do so in an organised fashion that doesn’t unduly take resources away from healthcare professionals trying to get an important job done. We’ve seen other hacks too, such as these 3D printed ventilator components being rushed into service in Italy. 

Pumping Concrete

March 29, 2020 by 39 Comments

Due to social distancing, gym rats throughout the world are turning everyday objects into exercise equipment to keep up the routine without actually hitting the gym. A particularly pleasing version of this are these concrete dumbbells whipped up by the unfortunately named hacker [ShitnamiTidalWave].

If you happen to have half a bag of concrete — quick set or otherwise — out in the shed you can follow the lead on this one. But even if you’re not the kind of person who has “arm day” on your calendar (most of us here in the Hackaday bunker do not) this hack is still worth your time. Mold making is one of the uber-useful skills you should have in your hacker toolkit and [ShitnamiTidalWave] has done both an excellent job of building a mold, and of explaining the process.

Raw material for this one couldn’t be easier; each mold is made out of plywood, 2×4 stud, and nails, along with handles made of 3/4″ PVC pipe. The studs were ripped down and used to create the 45 degree chamfers at each edge. Mold-making veterans will tell you that release agent is a must and in this case rubbing the insides of the molds with wax made it a snap to pry the wooden forms off of the set concrete.

Concrete has a tendency to crack as it cures so if you’re casting large pieces like this touch-sensitive concrete countertop you might want to throw in some fiber reinforcement to the mix. If you’re keen on seeing some of the more impressive mold-making skills at work, check out how metal parts are cast from 3D-printed molds and how a master duplicates parts using silicone molds.

[via r/DIY]

How To Try Generative Optimization At Home

March 29, 2020 by 29 Comments

Chairs, spokes on a wheel, bridges, and all kinds of other load-bearing objects are designed such that material is only present where it is needed. There’s a process by which the decisions about how much material to put and where is determined by computer, and illustrating this is [Adam Bender]’s short primer on how to use generative optimization in Autodesk’s Fusion 360 (which offers a variety of free licenses) using a wheel as an example.

Things start with a solid object and a definition of the structural loads expected. The computer then simulates the force (or forces) involved, and that simulation can be used to define a part that only has material where it’s really needed. The results can be oddly organic looking, and this process has been used to optimize spacebound equipment where every gram counts.

It’s far from an automated process, but it doesn’t look too difficult to navigate the tools for straightforward designs. [Adam] cautions that one should always be mindful of the method of manufacturing when designing the part’s final form, which is always good advice but especially true when making oddball shapes and curves.  To see the short process in action, watch the video embedded below.

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Got Me Feeling Blue

March 29, 2020 by 22 Comments

Sleep schedules are an early casualty in the fight to be productive. Getting good sleep is an uphill battle, so anything that can help us is a welcome ally. We all know about the phone and computer settings that turn down the infamous blue hues at sunset, but what about when you want more blue light? Maybe you want to convince your body to stay awake to pre-acclimate for a trip across time zones. Perhaps you work or live in a place that doesn’t have windows. Menopause introduces sleep trouble, and that is a perilously steep hill.

[glowascii] takes the approach of keeping-it-simple when they arrange six blue LEDs under a flesh-tone patch, which isn’t fooling anyone and powers the lights with a USB power pack. Fremen jokes aside, light therapy is pricey compared to parts some of you have sitting in a drawer. Heck, we’d wager that a few of you started calculating the necessary resistor sizes before you read this sentence. Even if you don’t need something like this, maybe you can dedicate an afternoon to someone who does.

DIY therapy has a special place in our (currently organic) hearts, such as in this rehabilition glove or a robot arm.
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Ondophone On Point

March 28, 2020 by 5 Comments

The name Ondophone is a mash-up of two instruments, the Marxophone, and the ondes martenot. From the Marxophone, [Wintergatan] borrows the spring-loaded hammers, which repeatedly strike a string once activated. The ondes martenot loans its Theremin-like sound and ability to lean back on western semi-tone notes. Mating such different instruments requires a team, and much like the name, it produces a splendid blend.

At the left-hand side of the Ondophone, we see the spring-hammer battering away on a steel string whenever the neck moves up or down. Next to it is an Ebow that vibrates a string with an electromagnet and can maintain a note so long as it has power. Hidden within the neck are magnets to demarcate semi-tone locations, so it’s possible to breeze past them for a slide sound or rest on them to follow a tune.

The combination of intermittent hammering and droning lends well to the “creepy” phase of the song, which leads segues to the scope-creep that almost kept this prototype on the drawing board. The video talks about all the things that could have been done with this design, which is a pain/freedom we know well. KISS that Ondophone headline act goodbye.

The ondes martenot is an early electronic instrument, so we’ve some high-tech iterations, and if you haven’t heard what’s possible with a DIY Ebow, we will harp on you.

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A Really Garbage Project

March 28, 2020 by 6 Comments

No matter who you are,  you produce garbage of some kind or another. Two students decided they wanted to create a smart garbage can that could alert them when the can is full or even when it is stinky.

We will go on on the record: we didn’t know that an alcohol sensor could tell if your garbage is stinky, so if that works, that’s a new one on us. However, it makes a certain kind of sense because garbage ferments. We thought garbage smelled because of hydrogen sulfide and methane.

Trash cans have a tough life, so if you really want to duplicate this, you’ll probably want to mount things a bit more securely. The software, however, runs everything through a cloud service and from there can use Blynk for a phone app and IFTTT to ship things to a spreadsheet, should you care to track your garbage history statistics.

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