A 1950s Ampex Tape Recorder Microphone Preamplifier Restoration

March 28, 2020 by Jenny List 12 Comments

So often when we read of a modification on a classic piece of tube electronics we prepare to wince, as such work often results in senseless butchery of a well-preserved survivor. With [Frank Olson]’s work on a 1958 Ampex 601 tape recorder though we were pleasantly surprised, because while he makes a modification to allow its use as a stand-alone microphone preamplifier he also performs an extremely sympathetic upgrade to modern components and retains it in substantially the form it left the Ampex factory.

The video below the break is a satisfying wallow in pre-PCB-era construction for any of the generation who cut their teeth on tube, chassis, and tag strip electronics. We can almost smell the phenolic as he carefully removes time-expired capacitors and fits modern replacements complete with period features such as sheathing over their leads. The larger multiway can electrolytics are left in the chassis, with their modern miniaturised equivalents nestling underneath them out of sight. We all know that electronic components have become a lot smaller over the decades, but it’s still a bit of a shock to see just how tiny even a high voltage electrolytic has become.

The Ampex would have been a very high quality tape recorder when new, and while this one has a problem with its mechanism it’s that quality that makes it easier for him to do this work in 2020. There’s every chance that this one could be returned to service as a tape recorder if someone was of a mind to fix it, and meanwhile it will give Frank excellent service as a high quality pre-amp. This is how resto-mods should be done!

Ampex are very much still in existence making digital storage products, but back in the 1950s they were at the forefront of analogue magnetic tape technology. We’ve written in the past about how Bing Crosby had a hand in the development of high quality tape recorders, and also about Ampex’s part in the gestation of the video recorder.

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COVID-19 Statistics: Reading The Tea Leaves

March 28, 2020 by Elliot Williams 63 Comments

If you’ve been tracking the spread of the COVID-19 pandemic around the world, as we have, you’ve doubtless seen a lot of statistics. The raw numbers look shocking, and in many cases they are, but as always it’s crucially important to ask yourself what the numbers mean.

For instance, our own Tom Nardi put together a counter that displays the total number of COVID-19 cases in the US. It’s a cool project that puts together some web-scraping, a nice OLED screen, and a 3D-printed network display. When this is all over, it can be easily re-trained to show some other statistic of interest, and it’s a great introduction to a number of web APIs. However, it’s looking at the wrong number.

Let me explain. Diseases spread exponentially: the more people who have it, the more people are spreading it. And exponential curves all look the same when you plot out their instantaneous values — the raw number of COVID-19 cases. Instead, what distinguishes one exponential from another is the growth parameter, and this is related to the number of new cases per day, or more correctly, to the day-to-day change in new cases.

If left unchecked, and especially in the early stages of spread, the number of new cases grows every day. But as control efforts, mainly social distancing, take effect, the rate at which the number of new cases can slow, or even go negative. That’s the plan, anyway.

As is very well explained by this video from 3 Blue, 1 Brown, if this were a naturally spreading epidemic, the point at which the new cases just starts to decline marks the halfway point in the course of the disease. Here, we’re hoping that particularly strict quarantining procedures will cut this run even shorter, but if you’re interested in how the disease is spreading, the point when daily new infections turns around is what you’re looking for.

Why not put the daily difference in new cases on your desktop, then? These numbers are noisy, and the difference jumps all around. To be serious, you would probably want to put a moving average on the new cases figure, and look at that difference. Or simply show the new cases instead and look for it to drop for a few days in a row.

Still, this won’t be a perfect measure. For starters, COVID-19 seems to incubate for roughly a week without symptoms. This means that whatever numbers we have, they’re probably a week behind the actual situation. We won’t see the effects of social distancing for at least a week, and maybe more.

Further complicating things is the availability of tests, human factors like weekends when more people get tested but fewer government reporting offices are open, timezones, etc. (What happened on Feb. 13?)

I’m not going to go so far as to say that the COVID-19 stats that we see are useless — actually far from it. But if you’re going to armchair quarterback this pandemic, do it right. Plot out the daily new cases, maybe apply a little smoothing, at least in your head, and realize that whatever you’re seeing now probably represents what happened last week.

When you finally see the turning point, you may celebrate a little, because that means the halfway point was a week ago. We’ve seen it happen in China around Feb 2, and I’m looking forward to it happening here. I hope it happens wherever you are, and soon.

We will get through this. Stay safe, all. And keep yourself uninfected to keep others uninfected.

BCD To I2C: Turning A Nixie Counter Into Whatever You Want It To Be

March 28, 2020 by Sven Gregori 3 Comments

Whenever a project calls for displaying numbers, a 7-segment display is the classic and straightforward choice. However, if you’re more into a rustic, retro, almost mystical, and steampunky look and feel, it’s hard to beat the warm, orange glow of a Nixie tube. Once doomed as obsolete technology of yesteryear, they have since reclaimed their significance in the hobbyist space, and have become such a frequent and deliberate design choice, that it’s easy to forget that older devices actually used them out of necessity for lack of alternatives. Exhibit A: the impulse counter [soldeerridder] found in the attic that he turned into a general-purpose, I2C controlled display.

Instead of just salvaging the Nixie tubes, [soldeerridder] kept and re-used the original device, with the goal to embed an Intel Edison module and connect it via I2C. Naturally, as the counter is a standalone device containing mainly just a handful of SN74141 drivers and SN7490 BCD counters, there was no I2C connectivity available out of the box. At the same time, the Edison would anyway replace the 7490s functionality, so the solution is simple yet genius: remove the BCD counter ICs and design a custom PCB containing a PCF8574 GPIO expander as drop-in replacement for them, hence allowing to send arbitrary values to the driver ICs via I2C, while keeping everything else in its original shape.

Containing six Nixie tubes, the obvious choice is of course to use it as a clock, but [soldeerridder] wanted more than that. Okay, it does display the time, along with the date, but also some sensor values and even the likes on his project blog. If you want to experiment with Nixie tubes yourself, but lack a matching device, Arduino has you obviously covered. Although, you might as well go the other direction then.

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A Soldering LightSaber For The Speedy Worker

March 28, 2020 by Jenny List 18 Comments

We all have our preferences when it comes to soldering irons, and for [Marius Taciuc] the strongest of them all is for a quick heat-up. It has to be at full temperature in the time it takes him to get to work, or it simply won’t cut the mustard. His solution is a temperature controlled iron, but one with no ordinary temperature control. Instead of a normal feedback loop it uses a machine learning algorithm to find the quickest warm-up.

The elements he’s using have a thermocouple in series with the element itself, meaning that to measure the temperature the power must be cut to the element. This duty cycle can not be cut too short or the measurements become noisy, so under a traditional temperature control regimen there is a limit on how quickly it can be heated up. His approach is to turn it on full-time for a period without stopping to measure the temperature, only measuring after it has had a chance to heat up. The algorithm constantly learns how long to switch it on to achieve what temperature, and is able to interpolate to arrive at the desired reading. It’s a clever way to make existing hardware perform new tricks, and we like that.

He’s appeared on these pages quite a few times over the years, but perhaps you’d like to see the first version of the same hardware. Meanwhile watch the quick heat up in action with a fuller explanation in the video below.

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Trimmed PCB Makes The Ultimate Portable N64

March 27, 2020 by Tom Nardi 2 Comments

One of the most impressive innovations we’ve seen in the world of custom handhelds is the use of “trimmed” PCBs. These are motherboards of popular video game consoles such as the Nintendo Wii and Sega Dreamcast that have literally been cut down to a smaller size. As you can imagine, finding the precise shape that can be cut out before the system stops functioning requires extensive research and testing. But if you can pull it off, some truly incredible builds are possible.

Take for example this absolutely incredible clamshell N64 built by [GMan]. After cutting the motherboard down to palm-sized dimensions, he’s been able to create a handheld system that’s only a bit larger than the console’s original cartridges.

Incidentally those original cartridges are still supported, and fit into a slot in the rear of the system Game Boy style. It’s still a bit too chunky for tossing in your pocket, but we doubt you could build a portable N64 any smaller without resorting to emulation.

In the video after the break, [Gman] explains that the real breakthrough for trimmed N64s came when it was found that the system’s Peripheral Interface (PIF) chip could be successfully relocated. As this chip was on the outer edge of the PCB, being able to move it meant the board could get cut down smaller than ever before.

But there’s more than just a hacked N64 motherboard living inside the 3D printed enclosure. [Gman] also designed a custom PCB that’s handling USB-C power delivery, charging the handheld’s 4250 mAh battery, and providing digital audio over I2S. It’s a fantastically professional setup, and you’d be forgiven for thinking the board was part of the original console.

Considering how well designed and built this N64 SP is, it probably will come as no surprise to find this isn’t the first time [Gman] has put something like this together. He used many of the same tricks to build his equally impressive portable Dreamcast last year.

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NASA Spinoff Prints Electronics

March 27, 2020 by Al Williams 20 Comments

NASA says that Electronic Alchemy’s eForge 3D printer is another space program spinoff. The printer looks a lot like a conventional 3D printer but unlike its mundane cousin it can print sensors, lights, and other electronic components. It does that by using one of six or eight different materials.

Six of the eight spools each have some sort of electronic property. According to the company they have conductive filament, resistive filament, insulating filament, capacitive filament, and both N- and P-type semiconductors.

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Microbatteries On The Grid

March 27, 2020 by Bryan Cockfield 35 Comments

Not everybody has $6500 to toss into a Tesla Powerwall (and that’s a low estimate), but if you want the benefits of battery storage for your house, [Matt]’s modular “microbattery” storage system might be right up your alley. With a build-as-you-go model, virtually any battery can be placed on the grid in order to start storing power from a small solar installation or other power source.

The system works how any other battery installation would work. When demand is high, a series of microinverters turn on and deliver power to the grid. When demand is low, the batteries get charged. The major difference between this setup and a consumer-grade system is that this system is highly modular and each module is networked together to improve the efficiency of the overall system. Its all tied together with a Raspberry Pi that manages the entire setup.

While all of the software is available to set this up, it should go without saying that working with mains power is dangerous, besides the fact that you’ll need inverters capable of matching phase angle with the grid, a meter that handles reverse power flow, a power company that is willing to take the power, and a number of building code statutes to appease. If you don’t have all that together, you might want to go off-grid instead.