Wall-Climbing Robot Grabs Prize

May 19, 2020 by 24 Comments

Gravity is a nice thing to have most of the time, but sometimes it would be nice to be able to ignore it for certain applications. Rock climbing, for example, would be much easier, as would performing bridge inspections in the way that a group of mechanical engineering cadets (students) at The Citadel, a military college in South Carolina, were tasked with doing. Frustrated with the amount of traffic backups that normal bridge inspections caused, they invented a robot that defies gravity, and won a $10k prize for their efforts.

The result is essentially an RC car with a drone built in, or looking at it another way it’s a drone with wheels. The car is able to drive on vertical surfaces to inspect the bridges by using its propellers to force itself onto the surface. The lack of complicated moving parts or machinery, like a cable suspension system or other contraption, makes this device exceptionally versatile for the task at hand, reduces the amount of time needed for inspections, and can do them more safely and without closing lanes of traffic. The group hopes to build a second prototype soon and present it to the Department of Transportation for approval for more widespread use.

The need for tools like these is in high demand now as well, especially in the United States where crumbling infrastructure is often not thought about, taken seriously, or prioritized. Even for bridges that aren’t major pieces of infrastructure, tools like these will prove to be very useful.

Thanks to [Ben] for the tip!

Weather Display Is Cloudy With A Chance Of ESP8266

May 19, 2020 by 2 Comments

[Mukesh Sankhla] writes in to share this unique weather display that looks to be equal parts art and science. Rather than show the current conditions with something as pedestrian as numbers, this device communicates various weather conditions to the user with 25 WS2812B LEDs embedded into the 3D printed structure. It also doubles as a functional planter for your desk.

So how does this potted plant tell you if it’s time to get your umbrella? Using a NodeMCU ESP8266 development board, it connects to openweathermap.org and gets the current conditions for your location. Relative temperature is conveyed by changing the color of the pot itself; going from blue to red as things heat up. If there’s rain, the cloud over the plant will change color and flash to indicate thunder.

[Mukesh] has made all of the STL files for the printed components available, as well as the source code for the ESP8266. You’ll need to provide your own soil and plant though, there’s only so much you can send over the Internet. Incidentally, if the clever way he soldered these WS2812B modules together in the video catches your eye, you’ll really love his “RGB Goggles” project that we covered earlier.

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Robotic Basketball Hoop V2

May 19, 2020 by 12 Comments

A few weeks ago, [Shane Wighton] created a basketball backboard which made it impossible to miss a shot even remotely close to the hoop. As a passive device, though, the backboard had its limits. Shots with tremendous velocity wouldn’t go in, and (like most backboards) it was missing facial recognition software. So he got to work on a second version which solves those issues, and takes a more active role in the game.

This version is flat, and looks largely unassuming until a game begins. The flat backboard is mechanized and includes a camera, so incoming shots can be analyzed in real-time while the backboard is moved into a position to direct the ball into the net. Or, since it does include facial recognition, the backboard can always send the ball away from the hoop, ensuring that [Shane] always wins basketball games no matter how many shots his opponent takes.

If you didn’t get a chance to see the original, we featured that a while back, and it’s truly a wonder when you learn about how much analysis went into creating the shape. The new version is even more impressive, doing all of that math in real time, and we can’t wait to see what [Shane] comes up with next.

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How To Get Into Cars: Nat Atmo Engine Mods

May 19, 2020 by 54 Comments

While the car world is obsessed with everything boosted these days, many still yearn for the smooth power delivery and sonorous tone of a naturally aspirated engine. Of course, everyone still wants to go fast, so here’s how you go about getting more power out of your car without bolting on a big turbo or whining supercharger.

Intakes: This Can Get Pretty Invovled

A modified intake installed on a Honda S2000. Also referred to as “cold-air intakes”, they aim to suck in air at lower temperature which helps produce more power – hence the shield between the air filter and exhaust.

The intake is one of the first modifications made by many budding car enthusiasts. Throwing on a chromed intake pipe with a big pod filter was the mod to have back in the Fast and Furious era. Power gains can be had, though typically these are minor – on the order of 5-10 horsepower at most. It all depends on the car in question. A BMW M5 V10 was designed for high performance, with a highly advanced intake with individual throttle bodies from the factory. It’s unlikely any eBay parts are going to unlock horsepower that BMW’s engineers didn’t already find. Conversely, early Mazda Miatas are known to have a restrictive intake, largely due to the flap-type air flow meter. Replacing this with a freer-flowing setup has merit.

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Bolt-On Clog Detection For Your 3D Printer

May 19, 2020 by 19 Comments

Desktop 3D printing technology has improved by leaps and bounds over the last few years, but they can still be finicky beasts. Part of this is because the consumer-level machines generally don’t offer much in the way of instrumentation. If the filament runs out or the hotend clogs up and stops extruding, the vast majority of printers will keep humming along with nothing to show for it.

Looking to prevent the heartache of a half-finished print, [Elite Worm] has been working on a very clever filament detector that can be retrofitted to your 3D printer with a minimum of fuss. The design, at least in its current form, doesn’t actually interface with the printer beyond latching onto the part cooling fan as a convenient source of DC power. Filament simply passes through it on the way to the extruder, and should it stop moving while the fan is still running (indicating that the machine should be printing), it will sound the alarm.

Inside the handy device is a Digispark ATtiny85 microcontroller, a 128 x 32  I2C OLED display, a buzzer, an LED, and a photoresistor. An ingenious 3D printed mechanism grabs the filament on its way through to the extruder, and uses this movement to alternately block and unblock the path between the LED and photoresistor. If the microcontroller doesn’t see the telltale pulse after a few minutes, it knows that something has gone wrong.

In the video after the break, [Elite Worm] fits the device to his Prusa i3 MK2, but it should work on essentially any 3D printer if you can find a convenient place to mount it. Keep a close eye out during the video for our favorite part of the whole build, using the neck of a latex party balloon to add a little traction to the wheels of the filament sensor. Brilliant.

Incidentally, Prusa tried to tackle jam detection optically on the i3 MK3 but ended up deleting the feature on the subsequent MK3S since the system proved unreliable with some filaments. The official line is that jams are so infrequent with high-quality filament that the printer doesn’t need it, but it does seem like an odd omission when even the cheapest paper printer on the market still beeps at you when things have run afoul.

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2020 Hackaday Prize Reveals Four Open Challenges And New Dream Team Program

May 19, 2020 by 17 Comments

The 2020 Hackaday Prize begins right now. Our global engineering challenge seeks solutions to real-world problems. If you like to come up with creative solutions to tough problems, four non-profits can use your help. We need hackers, designers, and engineers throughout the world to work on designs for conservation, disaster relief, renewable resources, and assistive devices.

This is the seventh year of the Hackaday Prize, and like past years we want to see your ideas take shape, so share your design process in detail as a project page on Hackaday.io. Over $200,000 in prizes are at stake, with a $50,000 prize for the all around best solution which will then be designed for manufacture at Supplyframe’s DesignLab, produced in a limited run, and deployed in the field.

New this year is our partnership with non-profits that have each outlined challenges they are facing. Eight projects, one top finisher, and one runner up from each of the four categories of challenges, will receive $10,000 and $3,000 respectively. As with previous years, the bootstrap round offers some seed money for getting your prototype off the ground: up to $500 for each of the top twenty during early entry judging. There’s even a $5,000 wildcard prize for entries that don’t specifically address challenges from the four categories. Here’s a taste of the categories you can work on:

  • Develop solutions to combat invasive species in marine and island environments, and help craft tools for protecting our natural ocean landscapes
  • Low cost tools for use in the field like a heat sealers/welders, and medical devices like IV fluid warmers
  • Adaptive technologies for workstations like trackballs, joysticks, and large button controllers
  • Modular add-ons for earthen housing for connectivity, light, heating, and water storage

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IMac G4 Reborn With Intel NUC Transplant

May 19, 2020 by 25 Comments

Released in 2002, Apple’s iMac G4 was certainly a unique machine. Even today, its hemispherical case and integrated “gooseneck” display is unlike anything else on the market. Whether or not that’s a good thing is rather subjective of course, but there’s no denying it’s still an attention grabber nearly 20 years after its release. Unfortunately, it’s got less processing power than a modern burner phone.

Which is why [Tom Hightower] figured it was the perfect candidate for a retrofit. Rather than being little more than a display piece, this Intel NUC powered iMac is now able to run the latest version of Mac OS. He even went as far as replacing the display with a higher resolution panel, though it sounds like it was dead to begin with so he didn’t have much choice in the matter.

Somewhere, an early 2000s Apple engineer is screaming.

The retrofit starts off with a brief teardown, which is quite interesting in itself. [Tom] notes a number of unique design elements, chief among them the circular motherboard. The two banks of memory also use different form factors, and only one of them is easily accessible to the end user. Something to think about the next time somebody tells you that Apple’s “brave” hardware choices are only a modern phenomena.

There was plenty of room inside the iMac’s dome to fit the NUC motherboard, and some extension cables and hot glue got the computer’s rear panel suitably updated with the latest-and-greatest ports and connectors. But the conversion wasn’t a total cakewalk. That iconic “gooseneck” put up quite a fight when it was time to run the new wires up to the display. Between the proprietary screws that had to be coerced out with a Dremel to the massive spring that was determined to escape captivity, [Tom] recommends anyone else looking to perform a similar modification just leave the wires on the outside of the thing. That’s what he ended up doing with the power wires for the display inverter.

If you like the idea of reviving old Apple hardware but don’t want to anger the goose, you could start on something a little easier. Like putting an iPad inside of a Macintosh Classic shell.