Takata Airbag Recalls Widen To Potentially Affect Other Types Of Airbag

November 7, 2019 by 55 Comments

The Takata airbag case has become the largest product recall in history, caused over 20 deaths, and cost many billions of dollars. Replacement efforts are still ongoing, and sadly, the body count continues to rise.  Against this backdrop, further recalls have been announced affecting another type of Takata airbag.

The recall affects BMW 3 Series vehicles, produced between 1997 and 2000. Notably, it appears these cars may have been built before Takata’s fateful decision to produce airbag inflators using ammonium nitrate propellants, known for their instability. Instead, these vehicles likely used Takata’s proprietary tetrazole propellant, or Non-Azide Driver Inflators (NADI). These were developed in the 1990s, and considered a great engineering feat at the time. They were eventually phased out around 2001 for cost reasons, leading to the scandal that rolls on to this day.

As these airbags were produced before the switch to ammonium nitrate, they have thus far escaped scrutiny as part of existing recalls. Two recent incidents of airbag misdeployments in Australia led to the recall, causing a death and a serious injury. BMW Australia have advised owners not to drive affected vehicles, and are offering loan or hire cars to affected vehicles. Given the age of the affected vehicles, the company is considering a buyback program in the event that suitable replacement parts cannot be made available.

This development is foreboding, as it suggests yet more cars, originally considered safe, are now at risk of injuring or killing occupants in the event of a crash. It’s not yet clear exactly which makes are effected by this recall, but expect the numbers of vehicles to continue to climb.

[via Sydney Morning Herald]

Hiring From A Makerspace Pays Off

November 7, 2019 by 12 Comments

A makerspace is a great place to use specialty tools that may be too expensive or large to own by oneself, but there are other perks that come with participation in that particular community. For example, all of the skills you’ve gained by using all that fancy equipment may make you employable in some very niche situations. [lukeiamyourfather] from the Dallas Makerspace recently found himself in just that situation, and was asked to image a two-million-year-old fossil.

The fossil was being placed into a CT machine for imaging, but was too thick to properly view. These things tend to be fragile, so he spent some time laser cutting an acrylic stand in order to image the fossil vertically instead of horizontally. Everything that wasn’t fossil had to be non-conductive for the CT machine, so lots of fishing line and foam was used as well. After the imaging was done, he was also asked to 3D print a model for a display in the museum.

This is all going on at the Perot Museum of Nature and Science if you happen to be in the Dallas area. It’s interesting to see these skills put to use out in the wild as well, especially for something as rare and fragile as studying an old fossil. Also, if you’d like to see if your local makerspace measures up to the Dallas makerspace, we featured a tour of it back in 2014, although they have probably made some updates since then.

Tiny SAO, Tough CTF Challenge!

November 7, 2019 by No comments

Over the year or two since the SAO connector specification was published, otherwise known as the Shitty Addon, we’ve seen a huge variety of these daughter boards for our favourite electronic badges. Many of them are works of art, but there’s another subset that’s far less about show and more about clever functionality. [Uri Shaked]’s little SAO is rather unprepossessing to look at, being a small round PCB with only an ATtiny microcontroller, reset button, and solitary LED, but its interest lies not in its looks but its software. It contains a series of CTF puzzles within, and despite its apparent simplicity should contain enough to detain even the hardiest puzzle-solving hackers.

It’s a puzzle of three parts, at the simplest level merely flashing the LED is enough, while the next level involves retrieving a buried string from the firmware and the last requires replacing the string with one of your own. You are only allowed to do so through the SAO connector, but fortunately you do have the benefit of access to the source code to trawl for vulnerabilities. There is a hefty hint that the data sheet for the microcontroller might also be useful.

[Uri] has appeared many times on these pages, most recently when he added a microscope to his 3D printer.

Tiny Drones Navigate Like Real Bugs

November 6, 2019 by 14 Comments

When it comes to robotic navigation, the usual approach is to go as technically advanced and “smart” as possible. Yet the most successful lifeforms that we know of follow a completely different approach. With limited senses and cognitive abilities, the success of invertebrates like ants and honeybees lie in cooperation in large numbers. A joint team of researchers from TU Delft, University of Liverpool and Radboud University of Nijmegen, decided to try this approach and experimented with a simple navigation technique to allow a swarm of tiny flying robots to explore an unknown environment.

The drones used were of-the-shelf Crazyflie 2.0 micro quadcopters with add-on boards. Sensors consisted of it’s onboard IMU, simple range finding sensors on a Multi-ranger deck for obstacle detection, and a down pointing optical flow sensor, on a Flow deck, to keep track of the distance travelled.  To navigate, the drones used a “swarm gradient bug algorithm” (SGBA).  Each drone in has different preferred direction of travel from takeoff. When an obstacle encountered, it follows the contour of the obstacle, and then continues  in the preferred direction once the path is clear.  When the battery drops to 60%, it returns to a wireless homing beacon. While this technique might not be the most efficient, it has the major advantage of being “lightweight” enough to implement on a cheap microcontroller, an STM32F4 in this case. The full research article is available for free, and is a treasure trove of information.

The main application researchers have in mind is for search and rescue. A swarm of drones can explore an unstable or dangerous area, and identify key areas to focus rescue efforts on.  This can drastically reduce wasted time and risk to rescue workers. It is always cool to see complex problems being solved with simple solution, and we are keen to see where things go. Check out the video after the break. Continue reading “Tiny Drones Navigate Like Real Bugs” →

The Open Source Smart Home

November 6, 2019 by 27 Comments

[Tijmen Schep] sends in his project, Candle Smart Home, which is an exhibit of 12 smart home devices which are designed around the concepts of ownership, open source, and privacy.

The central controller runs on a Raspberry Pi which is running Mozilla’s new smart home operating system. Each individual device is Arduino based, and when you click through on the site you get a well designed graphic explaining how to build each device.

It’s also fun to see how many people worked together on this project and added their own flair. Whether it’s a unique covering for the devices or a toggle switch that can toggle itself there’s quite a few personal touches.

As anyone who’s had the sneaking suspicion that Jeff Bezos was listening in to their conversations, we get the need for this. We also love how approachable it makes hacking your own hardware. What are your thoughts?

Autonomous Air Boat Vs Lake Washington

November 6, 2019 by 9 Comments

Autonomous vehicles make a regular appearance around here, as does [Daniel Riley] aka [rctestflight]. His fascination with building long-endurance autonomous vehicles continues, and this time he built an autonomous air boat.

This craft incorporates a lot of the lessons learnt from his autonomous boat that used a plastic food container. One of the biggest issues was the submerged propellers kept getting tangled in weeds. This led [Daniel] to move his props above water, sacrificing some efficiency for reliability, and turning it into an air boat. The boat itself is catamaran design with separate 3D printed hulls connected by carbon fibre tubes. As with the tupperware boat, autonomous control is done by the open source Ardupilot software.

During testing [Daniel] had another run in with his old arch-nemesis, seaweed. It turns out the sharp vertical bow is a nice edge for weeds to hook on to, create drag, and screw up the craft’s control. [Daniel]’s workaround involved moving the big batteries to the rear, causing the bows lift almost completely out of the water.

With a long endurance in mind right from the start of the project, [Daniel] put it to the test with a 13 km mission on Lake Washington very early one morning. For most of the mission the boat was completely on its own, with [Daniel] stopping at various points along the lake shore to check on its progress. Everything went smoothly until 10 km into the mission when the telemetry showed it slowing down and angling off course, after which is started going in circles. Lucky for Daniel he was offered a kayak by a lakeside resident, and he managed to recover the half sunken vessel. He suspects the cause of the failure was a slowly leaking hull. [Daniel] is already working on the next version, and were looking forward to seeing what he comes up with. Check out the video after the break. Continue reading “Autonomous Air Boat Vs Lake Washington” →

An Open Hardware Laser Engraver For Everyone

November 6, 2019 by 14 Comments

Right now, you can get a diode laser engraver on eBay for around $100 USD. That sounds like a deal, but it’ll probably use some arcane proprietary software, won’t be terribly accurate, and the laser itself will almost certainly be fully exposed. Of course there’s no shortage of DIY builds which improve upon this situation greatly, but unfortunately the documentation and instructions to replicate them yourself often leave a lot to be desired.

To get a safe and accurate laser platform into the hands of hackers everywhere, we need more well documented open source designs that are actually built with community in mind. Projects like the Engravinator from [Adam Haile]. This isn’t a one-off design with documentation thrown together after the fact, it’s a fully open hardware engraver with a concise assembly guide that’s built from 3D printed parts and readily available components. You’re free to source and print the parts yourself or, eventually, purchase everything as a kit.

Pen-equipped Engravinator

The microwave-sized Engravinator is built from standard 2020 aluminum extrusion, and offers a workable area of 130mm x 130mm. There’s a hatch on the front of the enclosure for objects that are small enough to fit inside the machine, but the open bottom and handles on the top also allow the user to place the Engravinator directly onto the work surface. [Adam] says this feature can be especially useful if you’re looking to burn a design into a tabletop or other large object.

Outside of the aluminum extrusion and miscellaneous hardware that make up the frame, most of the other parts are 3D printed. Released under the CERN Open Hardware License v1.2 and distributed as both STL and STEP files, the printable parts for the Engravinator are ripe for modification should you be so inclined. The same goes for the DXF files for the enclosure panels, which will need to be cut out of orange acrylic with a CNC or (ironically) a laser.

Continue reading “An Open Hardware Laser Engraver For Everyone” →