Solenoid Engine Adds Three “Pistons”

October 28, 2019 by 9 Comments

The earliest piston engines typically had only one cylinder, and at best, produced horsepower measured in single digits. But once you have a working engine, it’s a relatively short step to adding cylinders and increasing the power output. [Emiel] made a similar upgrade to one of his engines recently, upgrading it from one cylinder to four. But this isn’t an internal combustion engine, it gets its power from electric solenoids.

We featured his single-cylinder build about a month ago, and since then he’s been busy with this impressive upgrade. The new engine features four cylinders arranged in a V4 pattern. Of course, this greatly increases the mechanical complexity. To start, he had to machine a crankshaft to connect all four “pistons” to a shared output shaft. He also had to build a set of cams in order to time the firing of the cylinders properly, so they don’t work against one another.

The build is just as polished and impressive as the last, which is saying a lot. [Emiel] has a quality machine shop and built the entire motor from scratch, including winding the solenoids, machining the connecting rods and shafts, and building a very picturesque wooden base for the entire contraption to sit on. It’s definitely worth checking out.

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Hacking Mars: InSight Mole Is On The Move Again

October 28, 2019 by 23 Comments

Your job might be tough, but spare a thought for any of the engineers involved in the Mars InSight lander mission when they learned that one of the flagship instruments aboard the lander, indeed the very instrument for which the entire mission was named, appeared to be a dud. That’s a bad day at work by anyone’s standards, and it happened over the summer when it was reported that the Mars Interior Exploration using Seismic Investigations, Geodesy and Heat Transport lander’s Heat Flow and Physical Properties Package (HP³), commonly known as “The Mole”, was not drilling itself into the Martian regolith as planned.

But now, after months of brainstorming and painstaking testing on Earth and on Mars, it looks as if the mole is working again. NASA has announced that, with a little help from the lander’s backhoe bucket, the HP³ penetrator has dug itself 2 cm into the soil. It’s a far cry from the 5-meter planned depth for its heat-transfer experiments, but it’s progress, and the clever hack that got the probe that far might just go on to salvage a huge chunk of the science planned for the $828 million program.

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Electricity Makes Soft Robotics More Like Us Meatbags

October 28, 2019 by 6 Comments

Building a future where robots work alongside humans relies heavily on soft robotics. Typically this means there will be an air compressor or a hydraulic system nearby, taking up precious space. But it doesn’t have to.

Engineers at the UC-San Diego Jacobs School have created a soft robotics system that uses electricity to control flexible actuators, much like our brains move our muscles. It works like this: sheets of heat-sensitive liquid crystal elastomer are sandwiched between two layers of standard elastomer. These layers are rolled into cylinders that can twist and bend in different directions depending on which of its six element(s) get electricity. Light up all six, and the tube contracts, forming the foundation for a good gripper. The team also built a tiny walker, pictured above.

The project is still in its infancy, so the actuators are slow to bend and even slower to return to their original shape, but it’s still a great start. Imagine all the soft robotic projects that can get off the ground without being shackled by the bulk and weight of an air compressor or fluid handling system. Watch it do various sped-up things after the break, like claw-machine gripping a bottle of chocolate rocks.

Speaking of delicious candy, edible soft robotics is totally a thing.

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World’s Smallest MIDI Synth, Now Even Better

October 28, 2019 by 6 Comments

We’re pretty sure there’s no internationally recognized arbiter of records like “World’s smallest full-featured polyphonic stereo MIDI synthesizer that fits in a DIN shell”. If there isn’t, there sure should be, and we’re pretty sure [mitxela]’s Flash-Synth would hold that particular record.

This is one of those lessons that some people just can’t leave a challenge alone. First [mitxela] built a MIDI synthesizer into a DIN connector, then a couple of months later he made a somewhat more streamlined version. While both were feats of engineering derring-do, neither was entirely satisfactory. With only square wave synthesis and a limit of eight voices, plus some unpleasant audio issues and a total lack of manufacturability, the next challenge was clear.

We won’t pretend to follow all the audio arcana, of which the video below and the build log have plenty, but the technical achievement is obvious enough. The Flash-Synth has an STM32, a tantalum SMD filter capacitor that dwarfs it, and a few support components on a flexible PCB that folds back on itself twice. This bit of circuit origami is connected to a 5-pin DIN plug and stuffed into the connector’s shell, which in turn mates to a custom-machined metal housing. A stereo audio jack lives at the other end of the assembly, and the whole synth is powered parasitically off the MIDI port.

The first half of the video below is mostly a demo that proves the synth sounds great and can do just about anything; skip to the 22-minute mark for the gory build details. Suffice it to say that [mitxela]’s past experience with ludicrous scale soldering served him well here.

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Making A Bronze Cannon From Scratch

October 27, 2019 by 18 Comments

Casting metal at home is somewhat tricky, but there’s no denying the results can be quite rewarding. [FarmCraft101] put his incredible craftsmanship on display, and learned a few new things in the process, by scratch building a scale replica bronze cannon and carriage.

Starting with a sufficient quantity of scrap metal, he first produced bronze ingots. Getting the actual casting right took multiples attempts. First tried a lost foam cast, which failed miserably, but provided a sample metal which was put through tensile strength testing. The second attempt was done using a wood barrel form and a split mold, and was cast horizontally which resulted in shrinkage on top of the barrel. The third attempt, arranged vertically, almost resulted in a high risk game of “the floor is lava”, with molten bronze pouring out across his garage floor after the mold split open during casting.

Attempt number four was finally successful, again using a vertical mold but with more sturdy clamping. This roughcast barrel was then drilled out and finished to a beautiful mirror with the help of a lathe and a lot of elbow grease. He then turned his attention to the carriage, which itself is a real beauty featuring custom wagon wheels with a charred wood finish and linseed oil coating.

You can check out the build video after the break, but we’ll warn you now, [FarmCraft101] never actually fires this gorgeous creation. If you’d like to try your hand at DIY cannoneering and have a 3D printer, you might want to give lost PLA casting a try, or go into mass production with some DIY silicone molds.

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Pulling Display Data Off Of A Fitness Tracker

October 27, 2019 by 1 Comment

[Aaron Christophel] writes in with yet another clever hack for his D6 Fitness Tracker. Using OpenOCD and Pygame, he shows how you can pull data right off the tracker’s screen and sent it to the computer.

This one appealed to us for its brevity. First [Aaron] launches the OpenOCD server which connects to the D6. Then, a short Python script connects to the server through telnet, reads the screen data, and uses a look-up table to turn the data into a duplicate display on the PC screen. If you’re more of a visual learner, there’s a demonstration video after the break.

The D6 is a popular fitness tracker that’s often re-branded and sold at a very low cost. [Aaron] is a big fan of these Nordic nRF52 powered devices, and we’ve covered some of his hacks before. If you’d like to learn more about these interesting little devices there’s quite a write-up on their inner-workings here.

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Hackaday Links: October 27, 2019

October 27, 2019 by 13 Comments

A year ago, we wrote about the discovery of treasure trove of original documentation from the development of the MOS 6502 by Jennifer Holdt-Winograd, daughter of the late Terry Holdt, the original program manager on the project. Now, Ms. Winograd has created a website to celebrate the 6502 and the team that built it. There’s an excellent introductory video with a few faces you might recognize, nostalgia galore with period photographs that show the improbable styles of the time, and of course the complete collection of lab notes, memos, and even resumes of the team members. If there were a microchip hall of fame – and there is – the 6502 would be a first-round pick, and it’s great to see the history from this time so lovingly preserved.

Speaking of the 6502, did you ever wonder what the pin labeled SO was for? Sure, the data sheets all say pin 38 of the original 40-pin DIP was the “Set Overflow” pin, an active low that set the overflow bit in the Processor Status Register. But Rod Orgill, one of the original design engineers on the 6502, told a different story: that “SO” was the initials of his beloved dog Sam Orgill. The story may be apocryphal, but it’s a Good Doggo story, so we don’t care.

You may recall a story we ran not too long ago about the shortage of plutonium-238 to power the radioisotope thermoelectric generators (RTGs) for deep-space missions. The Cold War-era stockpiles of Pu-238 were running out, but Oak Ridge National Laboratory scientists and engineers came up with a way to improve production. Now there’s a video showing off the new automated process from the Periodic Videos series, hosted by the improbably coiffed Sir Martyn Poliakoff. It’s fascinating stuff, especially seeing workers separated from the plutonium by hot-cells with windows that are 4-1/2 feet (1.4 meters) thick.

Dave Murray, better known as YouTube’s “The 8-Bit Guy”, can neither confirm nor deny the degree to which he participated in the golden age of phone phreaking. But this video of his phreaking presentation at the Portland Retro Gaming Expo reveals a lot of suspiciously detailed knowledge about the topic. The talk starts at 4:15 or so and is a nice summary of blue boxes, DTMF hacks, war dialing, and all the ways we curious kids may or may not have kept our idle hands busy before the Interwebz came along.

Do you enjoy a puzzle? We sure do, and one was just laid before us by a tipster who prefers to stay anonymous, but for whom we can vouch as a solid member of the hacker community. So no malfeasance will befall you by checking out the first clue, a somewhat creepy found footage-esque video with freaky sound effects, whirling clocks, and a masked figure reading off strings of numbers in a synthesized voice. Apparently, these clues will let you into a companion website. We worked on it for a bit and have a few ideas about how to crack this code, but we don’t want to give anything away. Or more likely, mislead anyone.

And finally, if there’s a better way to celebrate the Spooky Season than to model predictions on how humanity would fare against a vampire uprising, we can’t think of one. Dominik Czernia developed the Vampire Apocalypse Calculator to help you decide when and if to panic in the face of an uprising of the undead metabolically ambiguous. It supports several models of vampiric transmission, taken from the canons of popular genres from literature, film, and television. The Stoker-King model makes it highly likely that vampires would replace humans in short order, while the Harris-Meyer-Kostova model of sexy, young vampires is humanity’s best bet except for having to live alongside sparkly, lovesick vampires. Sadly, the calculator is silent on the Whedon model, but you can set up your own parameters to model a world with Buffy-type slayers at your leisure. Or even model the universe of The Walking Dead to see if it’s plausible that humans are still alive 3599 days into the zombie outbreak.