Nearly Entirely 3D Printed RC Car Is 4WD Fun

April 9, 2019 by 16 Comments

Remote control cars can be great fun, particularly if you’ve got a spare carpark or dirt lot to hoon them around. Any good hobby store will have shelves stocked with all manner of vehicles – buggies, touring cars, prototypes – but you don’t have to settle for what’s already available. Why not 3D print the car of your dreams instead? (YouTube, embedded below.)

The build comes to us from [Engineering Nonsense], now in its third revision. The design is produced in PLA, to make it accessible as possible to printer owners the world over. Almost the entire car is 3D printable – not just the chassis. The gearbox, differentials and driveshafts, and even suspension arms and tie rods are all printed, rather than bought. This also means the car is easier to build, with everything being printed to the correct size, as opposed to using off-the-shelf adjustable parts.

Performance is impressive, with the car showing good grip thanks to its 4WD drivetrain and double wishbone suspension. Files are available on Thingiverse, so there’s nothing to stop you from printing this out and going for a spin this weekend. We’d love to see it take on the water with some 3D printed tyres, too.

[Thanks to Jotham for the tip!]

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Humanity Creates A Cloud Of Space Garbage, Again

April 9, 2019 by 75 Comments

With the destruction of the Microsat-R reconnaissance satellite on March 27th, India became the fourth country in history to successfully hit an orbiting satellite with a surface-launched weapon. While Microsat-R was indeed a military satellite, there was no hostile intent; the spacecraft was one of India’s own, launched earlier in the year. This follows the examples of previous anti-satellite (ASAT) weapons tests performed by the United States, Russia, and China, all of which targeted domestic spacecraft.

Yet despite the long history of ASAT weapon development among space-fairing nations, India’s recent test has come under considerable scrutiny. Historically, the peak of such testing was during the 1970’s as part of the Cold War rivalry between the United States and then Soviet Union. Humanity’s utilization of space in that era was limited, and the clouds of debris created by the destruction of the target spacecraft were of limited consequence. But today, with a permanently manned outpost in low Earth orbit and rapid commercial launches, space is simply too congested to risk similar experiments. The international community has strongly condemned the recent test as irresponsible.

For their part, India believes they have the right to develop their own defensive capabilities as other nations have before them, especially in light of their increasingly active space program. Prime Minister Narendra Modi released a statement reiterating that the test was not meant to be a provocative act:

Today’s anti-satellite missile will give a new strength to the country in terms of India’s security and a vision of developed journey. I want to assure the world today that it was not directed against anybody.

India has always been against arms race in space and there has been no change in this policy. This test of today does not violate any kind of international law or treaty agreements. We want to use modern technology for the protection and welfare of 130 million [1.3 Billion] citizens of the country.

Further, the Indian Space Research Organisation (ISRO) rejects claims that the test caused any serious danger to other spacecraft. They maintain that the test was carefully orchestrated so that any debris created would renter the Earth’s atmosphere within a matter of months; an assertion that’s been met with criticism by NASA.

So was the Indian ASAT test, known as Mission Shakti, really a danger to international space interests? How does it differ from the earlier tests carried out by other countries? Perhaps most importantly, why do we seem so fascinated with blowing stuff up in space?

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Portable Pi Power Pack Makes For Petite Projects

April 9, 2019 by 24 Comments

Since the Pi Zero was released, there have been many attempts to add a power bank. Cell phone batteries are about the same size as a Pi Zero, after all, and adding a USB charging port and soldering a few wires to a Pi is easy. The PiSugar is perhaps the cutest battery pack we’ve seen for the Pi Zero, and it comes in a variety of Hats compatible with the Pi, capable of becoming a small display, a keyboard, or any other thing where a small, portable Linux machine is useful.

The core of this build is a small circuit board the size of a Pi Zero. Attached to this board is a 900mAh battery, and the entire assembly is attached to the Pi Zero with a set of two spring clips that match up with with a pair of pads on the back of the Pi. Screw both of these boards together, and you have a perfect, cableless solution to adding power to a Pi Zero.

But the PiSugar doesn’t stop there. There are also cases, for a 1.3 inch LCD top, a 2.13 inch ePaper display, an OLED display, a camera, a 4G module, and something that just presents the pins from the Pi GPIO header. This is an entire platform, and if you print these parts in white plastic, they look like tiny little sugar cubes filled to the brim with electronics and Linux goodness.

Yes, you’ve seen 3D printed Pi cases before, but nothing in the way of an entire platform that gives you a Pi Zero in an extensible platform that can fit in your pocket and looks like sweet, sweet cubes of sucrose.

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Arduino Drives Seventeen Stepper Motors, Carefully

April 9, 2019 by 27 Comments

It’s fair to say that building electronic gadgets is easier now than it ever has been in the past. With low-cost modular components, there’s often just a couple dozen lines of code and a few jumper wires standing between your idea and a functioning prototype. Driving stepper motors is a perfect example: you can grab a cheap controller board, hook it up to a microcontroller, and the rest is essentially just software. But recently [mechatronicsguy] wondered if even that was more hardware than was technically necessary to get the job done.

It’s not that he was intentionally looking to make things more complicated for himself, of course. His rationale was entirely economic; if you’re looking to drive a dozen or more stepper motors, even the “cheap” controllers can add up. So he started to wonder if he could skip the controller entirely and connect the stepper motor directly to the digital pins of an Arduino. Generally speaking this is a bad idea, but if you’re careful and are willing to take the risk, [mechatronicsguy] is living proof it’s possible

So what’s the trick to running a whopping seventeen individual stepper motors directly from the digital pins of an Arduino Mega? Well, to start with you’re not going to be running the beefy NEMA 17 motors like you might find in a 3D printer. [mechatronicsguy] is using the diminutive (and dirt cheap) 28BYJ-48, a light duty stepper used in many consumer products. Even with this relatively tiny motor, you need to crack open the case and cut a trace on the PCB to switch it from unipolar to bipolar.

Beyond that, you need to be careful. [mechatronicsguy] reports he’s had success running as many as ten of them at once, but realistically the fewer operating simultaneously the better. This is actually made easier due to the relatively poor specs of the 28BYJ-48 motor; its huge eleven degree step size means its not really susceptible to the same kind of slippage you’d get on a NEMA 17 when powered down. This means you can cut power to all but the actively moving motor and be fairly sure they’ll all stay where you left them.

With as popular as the 28BYJ-48 stepper is, there are several projects this “quick and dirty” method of interfacing could potentially work with. This small “barn door” star tracker is an obvious example, but we’ve also seen some very nice robotic arms built with these low-cost motors which could benefit from the technique.

Wireless Controllers For Retro Gaming

April 8, 2019 by 5 Comments

There’s no limit to the amount of nostalgia that can be minted through various classic platforms such as the NES classic. The old titles are still extremely popular, and putting them in a modern package makes them even more accessible. On the other hand, if you still have the original hardware things can start getting fussy. With modern technology it’s possible to make some changes, though, as [PJ Allen] did by adding wireless capabilities to his Commodore 64.

Back when the system was still considered “modern”, [PJ] tried to build a wireless controller using DTMF over FM radio. He couldn’t get it to work exactly right and ended up shelving the project until the present day. Now, we have a lot more tools at our disposal than analog radio, so he pulled out an Arduino and a few Bluetooth modules. There’s a bit of finesse to getting the old hardware to behave with the modern equipment, though, but once [PJ] worked through the kinks he was able to play his classic games like Defender without the limitations of wired controllers.

The Commodore 64 was incredibly popular in the ’80s and early ’90s, and its legacy is still seen today. People are building brand new machines, building emulators for them, or upgrading their hardware.

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A Laser Cutting 101

April 8, 2019 by 22 Comments

If you’ve worked with a laser cutter before, you might not find much new in [Maker Design Lab’s] recent post about getting started. But if you haven’t, you’ll find a lot of practical advice and clean clear figures. The write up focuses on a tube-style laser cutter that uses a gas-filled tube and mirrors. Some cheap cutters use a diode, and many of the same tips will apply to those cutters.

You can probably guess that a laser cutter can cut like a CNC and also engrave where the cut doesn’t go all the way through. But it can also mark metals and other surfaces by using a marking solution. If you’ve done CNC or 3D printing, the process is similar, but there are a few unique things to know, like the use of the marking solution.

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Reproducing Vintage Plastic Parts In Top-Notch Quality

April 8, 2019 by 16 Comments

Plastic is a highly useful material, but one that can also be a pain as it ages. Owners of vintage equipment the world over are suffering, as knobs break off, bezels get cracked and parts warp, discolor and fail. Oftentimes, the strategy has been to rob good parts from other broken hardware and cross your fingers that the supply doesn’t dry up. [Eric Strebel] shows us that’s not the only solution – you can replicate vintage plastic parts yourself, with the right tools.

In the recording industry there’s simply no substitute for vintage gear, so a cottage industry has formed around keeping old hardware going. [Eric] was tasked with reproducing VU meter bezels for a classic Neve audio console, as replacement parts haven’t been produced since the 1970s.

The first step is to secure a good quality master for replication. An original bezel is removed, and polished up to remove scratches and blemishes from 40+ years of wear and tear. A silicone mold is then created in a plywood box. Lasercut parts are used to create the base, runner, and vents quickly and easily. The mold is then filled with resin to produce the final part. [Eric] demonstrates the whole process, using a clear silicone and dyed resin to make it more visible for the viewer.

Initial results were unfortunately poor, due to the silicone and hardener used. The parts were usable dimensionally, but had a hazy surface finish giving very poor optical qualities. This was rectified by returning to a known-good silicone compound, which was able to produce perfectly clear parts first time. Impressively, the only finishing required is to snap off the runner and vents. The part is then ready for installation. As a final piece of showmanship, [Eric] then ships the parts in a custom laser-engraved cardboard case. As they say, presentation is everything.

With modern equipment, reproducing vintage parts like knobs and emblems is easier than ever. Video after the break.

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