Blacksmithing For The Uninitiated: Your First Time At The Anvil

June 12, 2019 by 27 Comments

For the past few months we’ve been running this series of Blacksmithing For The Uninitiated posts, exploring the art of forge work for a novice. It’s based upon my experience growing up around a working blacksmith’s business and becoming an enthusiastic if somewhat inexpert smith, and so far we’ve spent our time looking at the equipment you might expect to need were you embarking on your own blacksmith work. Having assembled by now a basic forge of our own it’s now time to fire it up and take to the anvil for our first bit of smithing.

Lighting a forge is easy enough. Some people do it with a gas torch, but I break a piece of firewood into sticks using a hammer with the fuller set in the hardy hole on the anvil as an impromptu splitter. Making a small fire by lighting some paper under my pile of sticks placed on the hearth next to the tuyere I start the blower and then pile coke on top of the resulting conflagration. After about ten minutes I will have a satisfying roar and a heap of glowing coals, and as they burn there will be some slag collecting in the bottom of the fire that I will eventually need to rake out. Continue reading “Blacksmithing For The Uninitiated: Your First Time At The Anvil” →

Hack My Wired Heart

June 12, 2019 by 3 Comments

Liner notes? Passé. In Berlin, the release of a special edition synth-wave record came with an accompanying experimental synthesizer called Wired Heart.

At the core of this adorable heart-shaped synth, designed by music technology enthusiast [tobi tubbutec], is the classic 74HCT14 chip with six Schmitt trigger oscillators. The bright red PCB has eight gold touch and humidity sensing pads that activate and modulate these oscillators. As well as changing the sounds by playing with pressure and conductive liquids you can use the six sets of header pins on board to plug in your own components for noisy experimentation. Wired Heart ships with LEDs, photoresistors and a potentiometer, but we’ve also plugged our own DIY fabric pressure sensors into this synth to make some excellent electronic sounds.

In the Hackaday.io post linked above, [tobi tubbutec] walks us through a number of the circuit design decisions he made while prototyping his “cardiotronic human-touch hexoscillatric stereo esoteric snythespacer”. We enjoyed his creative and sometimes unconventional designs, from his inclusion of non-functioning traces for aesthetic reasons to his chosen method of hard syncing — injecting a small pulse of one oscillator into the other. If you want to examine his layout in more detail, [tobi tubbutec] has helpfully included the KiCad schematic file in his write up.

This adorable, hackable synth caught our eye at this year’s SuperBooth — an annual indie electronic music conference in Berlin that’s well worth checking out if odd noises and handmade electronics are your thing —  but it’s recently been listed on Tindie too. To listen to the upbeat synth-wave record Wired Heart originally shipped with, visit the artist Hyboid’s bandcamp.

If you’re interested in experimental musical instruments and synthy chip tune you’ll also love [jarek319]’s Sega Genesis synthesiser.

Check out a demo of the Wired Heart synth in the video after the break.

Continue reading “Hack My Wired Heart” →

Shorting Pins On A Raspberry Pi Is A Bad Idea; PMIC Failures Under Investigation

June 12, 2019 by 153 Comments

You may have noticed, we’re fans of the Raspberry Pi here at Hackaday. Hardly a day goes by that we don’t feature a hack that uses a Pi somewhere in the build. As useful as the Pis are, they aren’t entirely without fault. We’ve talked about the problems with the PoE hat, and multiple articles about keeping SD cards alive. But a new failure mode has popped that is sometimes, but not always, caused by shorting the two power rails on the board.

The Pi 3 B+ has a new PMIC (Power Management Integrated Circuit) made by MaxLinear. This chip, the MxL7704, is a big part of how the Raspberry Pi foundation managed to make the upgrades to the Pi 3 without raising the price over $35.

A quick look at the Raspberry Pi forum shows that some users have been experiencing a specific problem with their new Raspberry Pi 3 B+ units, where the power LED will illuminate but the unit will not boot. The giveaway is zero voltage on the 3v3 pin. It’s a common enough problem that it’s even mentioned in the official boot problems thread.

Make sure the probe you are measuring with does not slip, and simultaneously touches any of the other GPIO pins, as that might instantly destroy your PI, especially shorting the 3V3 pin to the 5V pin will prove to be fatal.

Continue reading “Shorting Pins On A Raspberry Pi Is A Bad Idea; PMIC Failures Under Investigation” →

Prusa Printer Gets An LCD-ectomy, Gains A VFD

June 12, 2019 by 17 Comments

What’s wrong with the OEM display on a Prusa I3 Mk3? Nothing at all. Then why replace the stock LCD with a vacuum fluorescent display? Because VFDs are much, much cooler than LCDs.

(Pedantic Editor’s Note: VFDs actually run a little warm.)

At least that’s the reasoning [Scott M. Baker] applied to his Prusa upgrade. We have to admit to a certain affection for all retro displays relying on the excitation of gasses. Nixies, Numitrons, and even the lowly neon pilot light all have a certain charm of their own, but by our reckoning the VFD leads the pack. [Scott] chose a high-quality Noritake 4×20 alphanumeric display module for his upgrade, thriftily watching eBay for bargains rather than buying from the big distributors. The module has a pinout that’s compatible with the OEM LCD, so replacing it is a snap. [Scott] simplified that further by buying a replacement Prusa control board with no display, to which he soldered the Noritake module. Back inside the bezel, the VFD is bright and crisp. We like the blue-green digits against the Prusa red-orange, but [Scott] has an orange filter on order for the VFD to make everything monochromatic. That’ll be a nice look too.

A completely none functional hack, to be sure, but sometimes aesthetics need attention too. And it’s possible that a display switch would help the colorblind use the UI better, like this oscilloscope mod aims to do.

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An Exhaustive Guide To Building 18650 Packs

June 12, 2019 by 23 Comments

Most of us know the basics of building packs of lithium-ion batteries. We’re familiar with cell balancing and the need for protection circuitry, and we understand the intricacies of the various serial and parallel configurations. It’s still a process that can be daunting for the first-time pack-builder though, because the other thing that most of us know about lithium ion batteries is that getting things wrong can cause fires. Rule zero of hackerspaces is “Don’t be on fire”, so what’s to be done? Fortunately [Adam Bender] is on hand with an extremely comprehensive two-part guide to designing and building lithium-ion battery packs from cylindrical 18650 cells. (Edit 2025: re-linked through Internet Archive.)

In one sense we think the two-parter is in the wrong order. Part two takes us through all the technical details and theory, from lithium-ion chemistry to battery management systems and spot-welding nickel busbars, while part one shows us the construction of his battery pack. There are also a couple of videos, which we’ve placed below the break. It’s still not a job for the faint-hearted, but we’d say he’s produced about as professional and safe a pack as possible.

If spot welding worries you then it might be possible to build a pack without it. But it’s always worth considering: would you be better served buying one?

Continue reading “An Exhaustive Guide To Building 18650 Packs” →

Reverse Engineering WyzeSense Hardware

June 11, 2019 by 6 Comments

Wyze are a company that produces a variety of home automation products. Their Wyze Sense package is a system of contact and PIR home security sensors, that piggy backs off their Wyze Cam product. In the interests of being able to use this hardware outside the prescribed corporate ecosystem, [Xuan Xing] got down to hacking.

The project starts by tearing down the Wyze Cam, and getting serial console access. This was made easier by an existing Github project, which develops custom firmwares for smart cameras. With that in place he was able to see what was going on under the hood, and read the camera’s system logs.

By poring over these logs, and examining the disassembled Wyze Sense dongle, he’s well on the way to discovering how the sensors communicate with the Wyze Cam. The end goal is to enable the Wyze security sensors to be used with the Raspberry Pi platform, and to share the code on Github for other makers to experiment with.

Home automation platforms come and go quicker than the seasons change. This makes the hardware a popular target for hackers trying to get things running independently of any one company’s servers.

Art Project Analyzes Every Public Recording Of Facebook’s CEO Since 2004

June 11, 2019 by 15 Comments

[Benjamin Grosser] had a simple question: “What does Mark Zuckerberg think about?” The resulting art project is named ORDER OF MAGNITUDE and to create it he researched archives of every public utterance the founder and CEO of the world’s largest social media network has made, going as far back as 2004.

The end product is a nearly fifty-minute film consisting entirely of cuts centered around what [Benjamin] says are three of the Facebook CEO’s most favored and often-used terms:

  • The word “more”
  • The word “grow”
  • Metrics such as “ninety-nine percent”, “two million”, and terms of that nature.

The idea is that the resulting video provides insight into what Mark Zuckerberg thinks about, has focused on, and how that has (or has not) changed between 2004 and now.  How well does ORDER OF MAGNITUDE do that? Watch the video below, and judge for yourself.

Continue reading “Art Project Analyzes Every Public Recording Of Facebook’s CEO Since 2004” →