First Lithographically Produced Home Made IC Announced

It is now six decades since the first prototypes of practical integrated circuits were produced. We are used to other technological inventions from the 1950s having passed down the food chain to the point at which they no longer require the budget of a huge company or a national government to achieve, but somehow producing an integrated circuit has remained out of reach. It’s the preserve of the Big Boys, move on, there’s nothing to see here.

Happily for us there exists a dedicated band of experimenters keen to break that six-decade dearth of home-made ICs. And now one of them, [Sam Zeloof], has made an announcement on Twitter that he has succeeded in making a dual differential amplifier IC using a fully lithographic process in his lab. We’ve seen [Jeri Ellsworth] create transistors and integrated circuits a few years ago and he is at pains to credit her work, but her interconnects were not created lithographically, instead being created with conductive epoxy.

For now, all we have is a Twitter announcement, a promise of a write-up to come, and full details of the lead-up to this momentous event on [Sam]’s blog. He describes both UV lithography using a converted DLP projector and electron beam lithography using his electron microscope, as well as sputtering to deposit aluminium for on-chip interconnects. We’ve had an eye on his work for a while, though his progress has been impressively quick given that he only started amassing everything in 2016. We look forward to greater things from this particular garage.

Former Smoker Now Pats Pockets For Motivation

It’s hard to quit smoking. Trust us, we know. Half the battle is wanting to quit in the first place. Once you do, the other half is mostly fighting with yourself until enough time goes by that food tastes better, and life looks longer.

[Danko] recently quit smoking. And because idle hands are Big Tobacco’s tools, he kept himself busy through those torturous first few days by building a piece of pocket-sized motivation. This little board’s main purpose is to help him root for himself by showing the time elapsed since his final cigarette, the number of cigarettes he has avoided, and all the money he’s saved since then. At the press of a button, he can reflect on the exact moment he took the plunge into Cold Turkey Lake.

Sure, there are apps that’ll do the same thing. But anyone who’s ever tried to quit smoking knows how important it is to stay busy every minute while your brain deals with the lack of toxins. It runs on an ATtiny85 and a DS1307 RTC chip. Looks to us like [Danko] adapted a board from a different project, and we love it when that’s a possibility.

Not a smoker? Good for you. The next hardest thing humans motivate themselves to do is exercise. That’s a lifelong battle that can definitely be improved with some gamification.

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Custom Chips As A Service

Ages ago, making a custom circuit board was hard. Either you had to go buy some traces at Radio Shack, or you spent a boatload of money talking to a board house. Now, PCBs are so cheap, I’m considering tiling my bathroom with them. Today, making a custom chip is horrifically expensive. You can theoretically make a transistor at home, but anything more demands quartz tube heaters and hydrofluoric acid. Custom ASICs are just out of reach for the home hacker, unless you’re siphoning money off of some crypto Ponzi scheme.

Now things may be changing. Costs are coming down, the software toolchain is getting there, and Onchip, the makers of an Open Source 32-bit microcontroller are now working on what can only be called a, ‘OSH Park for silicon’. They’re calling it Itsy-Chipsy, and it’s promising to bring you your own chip for as low as $100.

The inspiration for this business plan comes from services like MOSIS that allows university classes to design their own chips on multi-project wafers. This aggregates multiple chips onto one wafer, bringing the cost of a prototype down from tens of thousands of dollars to about five thousand dollars, or somewhere around a thousand dollars a chip.

Itsy-Chipsy is taking this batch processing one step further. This is a platform that combines multiple projects on one die. That thousand dollar chip is now sixteen different projects, tied together with regulators, current sources, clocks, and process monitors. Using a 2 mm by 2 mm chip size, Itsy-Chipsy gives chip designers 350 μm of silicon using a 180 nm CMOS process. That’s enough for a basic 32-bit RISC-V microprocessor in a QFN or DIP 40 for just one hundred dollars.

This project is a contender for The Hackaday Prize — the Prize ends in November and we’d be amazed to see results by then. The Onchip team is talking to foundries, though, and it looks like there’s interest for this model in the industry. We’d guess that the best case scenario is a crowdfunding campaign for an OSH Park-like chip fab sometime in 2019. Whenever it comes, this is something we’re eagerly awaiting.

Émilie Du Châtelet: An Energetic Life

Émilie du Châtelet lived a wild, wild life. She was a brilliant polymath who made important contributions to the Enlightenment, including adding a mathematical statement of conservation of energy into her French translation of Newton’s Principia, debunking the phlogiston theory of fire, and suggesting that what we would call infrared light carried heat.

She had good company; she was Voltaire’s lover and companion for fifteen years, and she built a private research institution out of a château with him before falling in love with a younger poet. She was tutored in math by Maupertuis and corresponded with Bernoulli and Euler. She was an avid gambler and handy with a sword. She died early, at 41 years, but those years that she did live were pretty amazing. Continue reading “Émilie Du Châtelet: An Energetic Life”

Making a 3D camel using a scroll saw

Making 3D Objects The Scroll Saw Way

These days most have come to think that if you want to make a complex 3D object with all curved surfaces then a 3D printer is the only way to go. Many have even forgotten that once such things could be hand carved. [JEPLANS], on the other hand, is a master at making these objects using only a scroll saw as he’s done with his latest, a miniature camel cut from a single block of maple.

His process has a lot of similarities to 3D printing. He starts with a computer drawn design, in this case for the camel’s front and side. After cutting it out, he peels off the unwanted pieces and the camel emerges like magic from the block. But he didn’t like the amount of manual work he’d need in order to improve it further so he modifies the design by adding a top view, iterating just as you would with 3D printing. But after cutting that out, he finds he’d damaged one of the legs. And so he cuts out a new one but only after making one more design change, this time adjusting the camel’s head position. And with that result he’s satisfied. Check out his painstaking and somehow familiar process in the video below.

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Hackaday guide to Lathes

A Buyer’s Guide To Lathe Options

Lathes are complicated machines, and buying one requires weighing a lot of options. We’ve already talked about buying new Asian, or old American machines (with apologies to the Germans, British, Swiss, and all the other fine 20th century machine tool making-countries). We also talked about bed length and swing, and you ain’t got nothin’ if you ain’t got that swing. Let’s talk about the feature set now. If you’re buying new, you’ll shop on these details. If you’re buying used, knowing the differences will help you pick a good project machine.

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Heat Seeking Robot And Camera Tear Down

[Marco Reps] found an HT02 thermal imaging camera in his mailbox. He found the resolution was fine for looking at big objects but worthless for examining circuit boards. So he decided to just tear it into pieces — an urge we totally understand.

Inside was a thermopile sensor that was easy to reverse engineer. So [Marco] decided to rework a Raspberry Pi robot to use the camera and turn it into a heat seeker.

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