Two Awesome Ender’s Achievements

June 15, 2018 by 1 Comment

The Hackaday Prize is all about empowering you with the tools you need to create the next great hardware device. To that end, we’ve set up seed funding for your projects, we’ve given you a project hosting site, and most importantly, Hackaday gives you the opportunity to connect with tens of thousands of like-minded hardware hackers across the globe.

Not all hackers are out tinkering in their garage after work. Some are pulling the night shift in their dorm rooms, balancing classes, homework, hacking, and life. Student hackers, we salute you with the Ender’s Achievement!

This robotic gripper is the solution to robotic gripping

The Modular Universal Jamming Gripper by [cole b.] and a group of students at the Arizona Makers Collective is something every robot needs. It’s a device that allows a robot to pick up just about anything. The old way of doing this is by fancy robotic fingers, maybe an Armatron, or if you’re of a sufficient vintage or radioactive, a Waldo. This is not anything like that. Instead of robotic fingers, this is basically a balloon filled with grains of sand. To use it, the robot jams this squishy ball over an object and sucks the air out of the balloon. The result is an end effector that latches onto any small object.

Devices like this have been built before. Coincidentally, the earliest projects like this we’ve seen are also from students at engineering schools. However, [cole] and his team are really improving this sort of device, making it 3D printable and cheaper to make. It’s an amazing project, and you’re doing yourself a disservice if you don’t check out the project page.

If you want more evidence that students are our future and that we should teach them well and let them lead the way, take a look at this 3D printer project.

Most 3D printers only print one object at a time. Sure, you can load up your build platform with a bunch of objects, but the fact remains that 3D printing is a batch process. [Swaleh]’s WorkHorse 3D changes all of that. It’s a 3D printer with a conveyor belt. Sure, it violates the MakerBot patent, but that’s not the point. This is a printer that can produce an infinite amount of objects with just a little bit of G-code hacking. When one print is done, it rolls off the end of the bed, and another print is started without any downtime in between. It’s a factory on a desktop, and it’s amazing. And [Swaleh] is a mechanical engineering student, which means that he’s building this even though he has more homework than the rest of us.

Like all of the projects entered by students in The Hackaday Prize, these projects won an achievement. Yes, we’re doing achievements for projects this year, and these two are getting the Ender’s Achievement for incredible student entries. No, it’s not an extra prize or points or anything like that; it’s just recognition of the amazing projects done by students. These are some of the best, and if you’re a student who entered a project into the Hackaday Prize, we’d be more than happy to bestow the Ender’s Achievement on your project.

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Books You Should Read: Sunburst And Luminary, An Apollo Memoir

June 15, 2018 by 7 Comments

The most computationally intense part of an Apollo mission was the moon landing itself, requiring both real-time control and navigation of the Lunar Module (LM) through a sequence of programs known as the P60’s. Data from radar, inertial navigation, and optical data sighted-off by the LM commander himself were fed into the computer in what we’d call today ‘data fusion.’

The guy who wrote that code is Don Eyles and the next best thing to actually hanging out with Don is to read his book. Don’s book reads as if you are at a bar sitting across the table listening to his incredible life story. Its personal, hilarious, stressful, fascinating, and more importantly for those of us who are fans of Hackaday, it’s relatable.

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Smoothing PLA With Two Paints

June 15, 2018 by 13 Comments

There was a time when most 3D printers used ABS plastic. It stinks, is probably bad for you, and tends to warp unless printed in a heated enclosure. So most people have gone to something else, mostly PLA. But ABS also dissolves in a readily-available solvent, acetone, and this is useful for smoothing the layer artifacts from a 3D print. [3DSage] has a technique that works for PLA or — he says — probably any filament. You can see what he’s doing in the video below.

The video starts out with a recap of things most Hackaday readers will already know. But hang in there because at about 1:20, he reveals his method.

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Retrotechtacular: Voice Controlled Robot From 1961

June 15, 2018 by 18 Comments

We like to think that all these new voice-controlled gadgets like our cell phones, Google Home, Amazon Echo, and all that is the pinnacle of new technology. Enabled by the latest deep learning algorithms, voice-controlled hardware was the stuff of science fiction back in the 1961s, right? Not really. Turns out in around 1960, Ideal sold Robot Commando, a kid’s toy robot that featured voice control.

Well, sort of. If you look at the ad in the video below, you’ll see that a kid is causing the robot to move and fire missiles by issuing commands into a microphone. How did some toy company pull this off in 1961?

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Silicon Bugs In The FTDI FT232R, And A Tidy RF VCO Project

June 15, 2018 by 31 Comments

[Scott Harden] wrote in to tell us of some success he’s having using the FT232 chip to speak SPI directly from his laptop to a AD98850 digital signal generator. At least that was his destination. But as so often in life, more than half the fun was getting there, finding some still-unsolved silicon bugs, and (after simply swapping chips for one that works) potting it with hot glue, putting it in a nice box, and putting it up on the shelf.

In principle, the FTDI FT232 series of chips has a bit-bang mode that allows you to control the individual pins from a fairly simple API on your target computer, using their drivers and without installing anything on basically any platform. We wrote this feature up way back in 2009, and [Scott] was asking himself why he doesn’t see more hacks taking advantage of bit-bang mode.

“Square” waves

Then he answered his own question the hard way, by spending hours “debugging” his code until he stumbled on the FTDI errata note (PDF), where they admit that bit-bang mode doesn’t get timings right at all on the FT232R and FT232RL parts. FTDI has made claims that they fixed the bug in subsequent chip revisions, but the community has not been able to confirm it. If you want to use bit-bang mode, which is plenty cool, steer clear of the FT232R chips — the ones found in the ever-popular FTDI cables and many adapter dongles.

The good news here is twofold. First, now you know. Second, bit-bang mode is tremendously useful and it works with other chips from the vendor. Particularly, the FT232H and FT230X chips work just fine, among others. And [Scott] got his command-line controlled digital VCO up and running. All’s well that ends well?

We’ll wrap up with questions for the comment section. Do other manufacturers’ cheap USB-serial chips have an easily accessible bit-bang mode? Are any of you using USB bit-bang anyway? If so, what for?

Move Over Aluminum: Cast Iron For The Home Foundry

June 15, 2018 by 53 Comments

When it comes to choice of metals that can be melted in the home foundry, it’s a little like [Henry Ford]’s famous quip: you can melt any metal you want, as long as it’s aluminum. Not that there’s anything wrong with that; there’s a lot you can accomplish by casting aluminum. But imagine what you could accomplish by recycling cast iron instead.

It looks like [luckygen1001] knows a thing or two about slinging hot metal around. The video below shows a fairly expansive shop and some pretty unique tools he uses to recycle cast iron; we were especially impressed with the rig he uses to handle the glowing crucibles from a respectful distance. The cast iron comes from a cheap and abundant source: car disc brake rotors. Usually available free for the asking at the local brake shop, he scores them with an angle grinder and busts them into manageable chunks with a hammer before committing them to the flames. The furnace itself is quite a thing, running on a mixture of diesel and waste motor oil and sounding for all the world like a jet engine starting up. [luckygen1001] had to play with the melt, adding lumps of ferrosilicon alloy to get a cast iron with better machining properties than the original rotors. It’s an interesting lesson in metallurgy, as well as a graphic example of how not to make a flask for molding cast iron.

Cast iron from the home shop opens up a lot of possibilities. A homemade cast aluminum lathe is one thing, but one with cast iron parts would be even better. And if you use a lot of brake rotors for your homebrew cast iron lathe, it might require special handling.

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Blinging Up A Scope: Scale Your Divisions In Style

June 14, 2018 by 20 Comments

When a hacker owns an oscilloscope, it’s more than a possession. Weary nights are spent staring at the display, frantically twiddling the dials to coax out vital information. Over time, a bond is formed – and only the best will do for your scope. So why settle for the stock plastic dials when you could go for gold? Well in case you hadn’t noticed, we’re partial to a bit of over-engineering here at Hackaday, and [AvE] has upgraded his Rigol scope by adding metal knobs.

Employing his usual talent in the shop, [AvE] first turns the basic knob shapes from the stock, before drilling them and milling the outer texture pattern at an angle. Voilà: six custom knobs for 100% more torque and traction control. No matter how trivial the project, it’s always good to watch him at work. This [AvE] video doesn’t come with the usual fruity language warning; instead this build is set to the swelling tones of Beethoven. “Less Talk – More Action!” says the title, but we have to say that we miss his quips. That said, he still manages to deliver his signature humour through action alone.

For some slightly more functional oscilloscope upgrades, you can read about adding a hybrid touchscreen interface, or hacking a Rigol scope’s software to unlock greater bandwidth, storage depth and more.

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