Scratch Built Tracked Robot Reporting For Duty

June 17, 2021 by Tom Nardi 18 Comments

Inspired by battle-hardened military robots, [Engineering Juice] wanted to build his own remote controlled rover that could deliver live video from the front lines. But rather than use an off-the-shelf tracked robot chassis, he decided to design and 3D print the whole thing from scratch. While the final product might not be bullet proof, it certainly doesn’t seem to have any trouble traveling through sand and other rough terrain.

Certainly the most impressive aspect of this project is the roller chain track and suspension system, which consists of more than 200 individual printed parts, fasteners, bearings, and linkages. Initially, [Engineering Juice] came up with a less complex suspension system for the robot, but unfortunately it had a tendency to bind up during testing. However the new and improved design, which uses four articulated wheels on each side, provides an impressive balance between speed and off-road capability.

Internally there’s a Raspberry Pi 4 paired with an L298 dual H-bridge controller board to drive the heavy duty gear motors. While the Pi is running off of a standard USB power bank, the drive motors are supplied by a custom 18650 battery pack utilizing a 3D printed frame to protect and secure the cells. A commercial night vision camera solution that connects to the Pi’s CSI header is mounted in the front, with live video being broadcast back to the operator over WiFi.

To actually control the bot, [Engineering Juice] has come up with a Node-RED GUI that’s well suited to a smartphone’s touch screen. Of course with all the power and flexibility of the Raspberry Pi, you could come up with whatever sort of control scheme you wanted. Or perhaps even go all in and make it autonomous. It looks like there’s still plenty of space inside the robot for additional hardware and sensors, so we’re interested to see where things go from here.

Got a rover project in mind that doesn’t need the all-terrain capability offered by tracks? A couple of used “hoverboards” can easily be commandeered to create a surprisingly powerful wheeled platform to use as a base.

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Raspberry Pi Zero Takes The Wheel In Miniature Fighting Robot

June 12, 2021 by Tom Nardi 17 Comments

Looking to capitalize on his familiarity with the Raspberry Pi, [Sebastian Zen Tatum] decided to put the diminutive Pi Zero at the heart of his “antweight” fighting robot, $hmoney. While it sounds like there were a few bumps in the road early on, the tuxedoed bot took home awards from the recent Houston Mayhem 2021 competition, proving the year of Linux on the battle bot is truly upon us.

Compared to using traditional hobby-grade RC hardware, [Sebastian] says using the Pi represented a considerable cost savings. With Python and evdev, he was able to take input from a commercial Bluetooth game controller and translate it into commands for the GPIO-connected motor controllers. For younger competitors especially, this more familiar interface can be seen as an advantage over the classic RC transmitter.

A L298N board handles the two N20 gear motors that provide locomotion, while a Tarot TL300G ESC is responsible for spinning up the brushless motor attached to the “bow tie” spinner in the front. Add in a Turnigy 500mAh 3S battery pack, and you’ve got a compact and straightforward electronics package to nestle into the robot’s 3D printed chassis.

In a Reddit thread about $hmoney, [Sebastian] goes over some of the lessons his team has learned from competing with their one pound Linux bot. An overly ambitious armor design cost them big at an event in Oklahoma, but a tweaked chassis ended up making them much more competitive.

There was also a disappointing loss that the team believes was due to somebody in the audience attempting to pair their phone with the bot’s Pi Zero during the heat of battle, knocking out controls and leaving them dead in the water. Hopefully some improved software can patch that vulnerability before their next bout, especially since everyone that reads Hackaday now knows about it…

While battles between these small-scale bots might not have the same fire and fury of the televised matches, they’re an excellent way to get the next generation of hackers and engineers excited about building their own hardware. We wish [Sebastian] and $hmoney the best of luck, and look forward to hearing more of their war stories in the future.

Robot Clings To Ceiling

June 9, 2021 by Al Williams 6 Comments

Imagine you are at the movies and you see a Roomba-like robot climbing a wall or clinging to a ceiling. How would that work? If you are like us, you might think of suction cups or something mechanical or magnetic in the wall. Then again, it is a movie, so maybe it is just a camera trick. The robots from the Bioinsipired Robotics and Design Lab at UCSD are no camera trick, though. As [Evan Ackerman] mentions in a post on IEEE Spectrum, “It’s either some obscure fluid effect or black magic.” You can watch a video about the bots, below.

It turns out, the answer is closer to a suction cup than you might think. According to the paper from the lab, a small flexible disk vibrates at 200 Hz. This generates a thin (less than 1 mm) layer of low pressure air in between the disk and the underlying surface. The robot can resist a force of up to 5 newtons from the suction from the disk.

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Living Robots: Revisiting BEAM

May 29, 2021 by Elliot Williams 40 Comments

You’re hit by the global IC shortage, reduced to using stone knives and bearskins, but you still want to make something neat? It’s time to revisit BEAM robots.

Biology, electronics, aesthetics, and mechanics — Mark Tilden came up with the idea of minimalist electronic creatures that, through inter-coupled weak control systems and clever mechanical setups, could mimic living bugs. And that’s not so crazy if you think about how many nerves something like a cockroach or an earthworm have. Yet their collection of sensors, motors, and skeletons makes for some pretty interesting behavior.

My favorite BEAM bots have always been the solar-powered ones. They move slowly or infrequently, but also inexorably, under solar power. In that way, they’re the most “alive”. Part of the design trick is to make sure they stay near their food (the sun) and don’t get stuck. One of my favorite styles is the “photovore” or “photopopper”, because they provide amazing bang for the buck.

Back in the heyday of BEAM, maybe 15 years ago, solar cells were inefficient and expensive, circuits for using their small current were leaky, and small motors were tricky to come by. Nowadays, that’s all changed. Power harvesting circuits leak only nano-amps, and low-voltage MOSFETs can switch almost losslessly. Is it time to revisit the BEAM principles? I’d wager you’d put the old guard to shame, and you won’t even need any of those newfangled microcontroller thingies, which are out of stock anyway.

If you make something, show us!

Robot Arm Adds Freedom To 3D Printer

May 25, 2021 by Bryan Cockfield 6 Comments

3D printers are an excellent tool to have on hand, largely because they can print other tools and parts rapidly without needing to have them machined or custom-ordered. 3D printers have dropped in price as well, so it’s possible to have a fairly capable machine in your own home for only a few hundred dollars. With that being said, there are some limitations to their function but some of them can be mitigated by placing the printer head on a robot arm rather than on a traditional fixed frame.

The experimental 3D printer at the University of Nottingham adds a six-axis robotic arm to their printer head, which allows for a few interesting enhancements. Since the printer head can print in any direction, it allows material to be laid down in ways which enhance the strength of the material by ensuring the printed surface is always correctly positioned with respect to new material from the printer head. Compared to traditional 3D printers which can only print on a single plane, this method also allows for carbon fiber-reinforced prints since the printer head can follow non-planar paths.

Of course, the control of this printer is much more complicated than a traditional three-axis printer, but it is still within the realm of possibility with readily-available robotics and microcontrollers. And this is a hot topic right now: we’ve seen five-axis 3D printers, four-axis 3D printers, and even some clever slicer hacks that do much the same thing. Things are finally heating up in non-planar 3D printing!

Thanks to [Feinfinger] for the tip!

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Hackaday Podcast 119: Random Robot Writing, Slithering Snake Shenanigans, And Phased Array Phenomena

May 21, 2021 by Mike Szczys 2 Comments

Hackaday editors Mike Szczys and Elliot Williams pick up on the neatest hacks you may have missed. We start off with another “What’s that Sound?” so put your geeky-ears to the test and win a Hackaday Podcast T-shirt. Here are a couple of classic hacks to bring you joy: music based on Markov chains, and a squiggly take on the classic Nokia game of snake. For the more hardcore science geeks we dive into the B Meson news coming out of CERN’s physics experiments. And after taking a detour in bristle-bot-based pen plotting, we unpack the hidden system of pipes that carry oil, gas, diesel, and more from the refinery to your region.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (The best 57 MB you’ll download all day!)

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Actively Balancing A Robot With A Gyroscope

May 17, 2021 by Danie Conradie 9 Comments

Self-balancing robots are a common hacker project, but we don’t often see them using spinning gyroscopes to achieve that balance. Robot master [James Bruton] decided to build a robotic platform with active gyroscopic stabilization, starting from a simple proof of concept.

A gyroscope can balance, but cannot actively counteract external forces directly. However, if the gyroscope is tilted around an axis it will exert a force perpendicular to that axis of tilt, known as gyroscopic precession. By tilting the gyroscope with an actuator, and orienting the gyroscope correctly, gyroscopic precession can be used for stabilization. This is known as a control moment gyroscope. [James] demonstrated this with a 3D printed proof of concept, which is used as an IMU to measure the angle of tilt, and use a PID loop to correct the imbalance with a servo actuating the gyroscope.

His second platform used a pair of gyroscopes spinning in opposite directions to compensate for any unintended gyroscopic precession along another axis. A pair of roller skate wheels allow the entire platform to roll along. Due to a slight imbalance in the platform, [James] noticed that the gyroscopes will continue to creep in one direction, until reaching the end-stops and falling over. By adding a second software controller to keep track of how much the gyroscopes have to move to maintain balance, it can continuously calculate and update the balancing point. This prevents the gyroscopes from hitting the end stops.

Control moment gyroscopes are commonly used for attitude control on spacecraft, and to reduce the rolling motion of boats in waves. [James] has plans to combine a control moment gyroscope with the more conventional balancing method, to balance a robot on a single wheel.

We’ve seen a two wheeled RC cars use gyroscopes before, but without the active control part.
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