Everything Worth Knowing About Lockwire

We were tipped off to an older video by [AgentJayZ] which demonstrates the proper use of lockwire also known as ‘safety wire.’ In high vibration operations like jet engines, street racers, machine guns, and that rickety old wheelchair you want to turn into a drift trike, a loose bolt can spell disaster. Nylon fails under heat and mechanical lock washers rely on friction which has its limits. Safety wire holds up under heat and resists loosening as long as the wire is intact.

Many of our readers will already be familiar with lockwire since it is hardly a cutting-edge technology — unless you are talking about the cut ends of lockwire which [AgentJayZ] warns will slice up your fingers if you aren’t mindful. Some of us Jacks-or-Jills-of-all-trades, with knowledge an inch deep and a mile wide, may not realize all there is to lockwire. In the first eight minutes, we’ll bet that you’ve gotten at least two inches deep into this subject.

[Editor’s Note: an inch is exactly 25.4 mm, if the previous metaphors get lost in translation. A mile is something like 2,933.333 Assyrian cubits. Way bigger than an inch, anyway.]

Now, those pesky loose bolts which cost us time and sighs have a clear solution. For the old-hands, you can brush up on lockwire by watching the rest of video after the break.

Thank you [Keith Olson] for the tip, and we’ll be keeping an eye on [AgentJayZ] who, to date, has published over 450 videos about jet engines.

If safety isn’t your highest priority, consider this jet engine on a bicycle or marvel at the intricacies of a printable jet engine.

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Hackaday Prize Entry: Two Leg Robot

If you’re working on your own bipedal robot, you don’t have to start from the ground up anymore. [Ted Huntington]’s Two Leg Robot project aims to be an Open Source platform that’ll give any future humanoid-robot builders a leg up.

While we’ve seen quite a few small two-legged walkers, making a pair of legs for something human-sized is a totally different endeavor. [Ted]’s legs are chock-full of sensors, and there’s a lot of software that processes all of the data. That’s full kinematics and sensor info going back and forth from 3D model to hardware. Very cool. And to top it all off, “Two Leg” uses affordable motors and gearing. This is a full-sized bipedal robot platform that you might someday be to afford!

Will walking robots really change the world? Maybe. Will easily available designs for an affordable bipedal platform give hackers of the future a good base to stand on? We hope so! And that’s why this is a great entry for the Hackaday Prize.

Cable Bots, Arise! Domination Of The Universe Is At Hand

Most CNC robots people see involve belts and rails, gantries, lead screws, linear bearings, and so forth. Those components need a rigid chassis to support them and to keep them from wobbling during fabrication and adding imperfections to the design. As a result, the scale is necessarily small — hobbyist bots max out at cabinet-sized, for the most part. Their rigid axes are often laid out at Cartesian right angles.

One of the exceptions to this common configuration is the delta robot. Deltas might be the flashiest of CNC robots, moving the end effector on three arms that move to position it anywhere in the build envelope. A lot of these robots are super fast and precise when charged with carrying a light load, and they get put to work as pick-and-place machines and that sort of thing. It doesn’t hurt that delta bots are also parallel manipulators, which means that the motors work together to move the end effector, with one motor pulling while the matching motor pulls.

But while Cartesian CNC bots are sturdy workhorses, and deltas are fly-weight racehorces, neither can really cut it when you want to go gigantic. In terms of simplicity and scale, nothing beats cable bots.

Cable Bots

Cable bots use wires or strings pulled by reel-mounted motors, with dimensions limited only by the room to mount the motors and the tensile strength of the cables used. When the strings are tensioned you can get a surprising degree of accuracy. Why not? Are they not computer-controlled motors? As long as your kinematic chain accounts for the end effector’s movement in one direction by unwinding another cable (for instance) you can very accurately control the end effector over a very wide scale.

The following are some fun cable bots that have caught my eye.

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Supercon Badge Hacking Quick-Start

The hardware badge Mike Harrison designed for this year’s Hackaday Superconference is begging to be hacked. Today, I wanted to help get you up and running quickly.

The Hacker Village atmosphere of Supercon is starting up a day early this year. On Friday, November 10th badge pick-up starts at noon and badge hacking continues throughout the afternoon, followed by a party at Supplyframe HQ that evening. Plan to get to town on Friday and join in the fun. Of course, you need to grab a Supercon ticket if you haven’t already.

Check out the 2017 Superconference Badge project page for full documentation that Mike has put together during his development process.

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Artificial Intelligence At The Top Of A Professional Sport

The lights dim and the music swells as an elite competitor in a silk robe passes through a cheering crowd to take the ring. It’s a blueprint familiar to boxing, only this pugilist won’t be throwing punches.

OpenAI created an AI bot that has beaten the best players in the world at this year’s International championship. The International is an esports competition held annually for Dota 2, one of the most competitive multiplayer online battle arena (MOBA) games.

Each match of the International consists of two 5-player teams competing against each other for 35-45 minutes. In layman’s terms, it is an online version of capture the flag. While the premise may sound simple, it is actually one of the most complicated and detailed competitive games out there. The top teams are required to practice together daily, but this level of play is nothing new to them. To reach a professional level, individual players would practice obscenely late, go to sleep, and then repeat the process. For years. So how long did the AI bot have to prepare for this competition compared to these seasoned pros? A couple of months.

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DIY Nintendo Switch May Be Better Than Real Thing

Nintendo’s latest Zelda-playing device, the Switch, is having no problems essentially printing money for the Japanese gaming juggernaut. Its novel design that bridges the gap between portable and home console by essentially being both at the same time has clearly struck a chord with the modern gamer, and even 8 months after its release, stores are still reporting issues getting enough of the machines to meet demand.

But for our money, we’d rather have the Raspberry Pi powered version that [Tim Lindquist] slaved over for his summer project. Every part of the finished device (which he refers to as the “NinTIMdo RP”) looks professional, from the incredible job he did designing and printing the case down to the small details like the 5 LED display on the top edge that displays volume and battery level. For those of you wondering, his version even allows you to connect it to a TV; mimicking the handheld to console conversion of the real thing.

[Tim] has posted a fascinating time-lapse video of building the NinTIMdo RP on YouTube that covers every step of the process. It starts with a look at the 3D model he created in Autodesk Inventor, and then goes right into the post-printing prep work where he cleans up the printed holes with a Dremel and installs brass threaded inserts for strength. The bulk of the video shows the insane amount of hardware he managed to pack inside the case, a true testament to how much thought was put into the design.

For the software side, the Raspberry Pi is running the ever popular RetroPie along with the very slick EmulationStation front-end. There’s also a Teensy microcontroller on board that handles the low-level functions such as controlling volume, updating the LED display, and mapping the physical buttons to a USB HID device the Raspberry Pi can understand.

The Teensy source code as well as the 3D models of the case have been put up on GitHub, but for a project like this that’s just the tip of the iceberg. [Tim] does mention that he’s currently working on creating a full build tutorial though; so if Santa doesn’t leave a Switch under the tree for you this year, maybe he can at least give you a roll of filament and enough electronics to build your own.

While this isn’t the first time a Raspberry Pi has dressed up as a Nintendo console, it may represent the first time somebody has tried to replicate a current-generation gaming device with one.

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Amiga Gets A PS/2 Keyboard Port

Name any retrocomputer — Apple II, Sinclair, even TRS-80s — and you’ll find a community that’s deeply committed to keeping it alive and kicking. It’s hard to say which platform has the most rabid fans, but we’d guess Commodore is right up there, and the Amiga aficionados seem particularly devoted. Which is where this Amiga PS/2 mouse port comes from.

The Amiga was a machine that was so far ahead of its time that people just didn’t get it. It was a true multimedia machine before multimedia was even a thing, capable of sound and graphics that hold up pretty well to this day. From the looks of [jtsiomb]’s workstation, he’s still putting his Amiga to good use, albeit with an inconvenient amount of cable-swapping each time he needs to use it. The remedy this, [jtsiomb] put together an emulator that translates scancodes from an external PS/2 keyboard into Amiga keyboard signals. Embedded inside the Amiga case where it can intercept the internal keyboard connector, the emulator is an ATmega168 that does a brute-force translation by way of lookup tables. A switch on the back allows him to choose the internal keyboard or his PS/2 keyboard via a KVM switch.

Are Amigas really still relevant? As of two years ago, one was still running an HVAC system for a school. We’re not sure that’s a testament to the machine or more a case of bureaucratic inertia, but it’s pretty impressive either way.

[via r/electronics]