Sandpaper Alternatives For 3D Prints

A finished 3D print, especially plastic deposition types, often have imperfections in them from the process of laying down each layer of material and from the printer itself. For small batches or one-off parts, we might reach for a few pieces of sandpaper to smooth out these rough edges. While that might work for a small number of parts, it’s not always the best or lowest-effort option for refining these prints. There are a few alternative methods to try out if your fingers are getting sore, though.

Rather than removing material as sandpaper does, most of these methods involve adding material to the print in order to fill in the rough edges of the print. There is a 3D-print-specific product listed called 3D Gloop! which is generally used as a glue to hold plastic parts together, but can also act as a fill in a pinch. Two other similar methods, one using spray paint and polyurethane and the other using epoxy, are more general-purpose ways of finishing the prints with a more natural texture than the printer will produce on its own. They’re not all additive, though; the final (and perhaps, most toxic) method here to achieve a smooth surface on a print uses solvent to remove some of the material instead.

While sandpaper does have its time and place, certain prints may lend themselves more to being finished by one of these other methods especially if they are overly complex, fragile, or an unusual size. Take note of the safety gear you’ll want to have on hand for most of these methods, though, as gloves and a respirator are highly encouraged and possibly helpful even if using only sandpaper. These aren’t the only ways of finishing 3D prints, either. Some of our other favorites are using glazing putty or silver for the finish.

End Of An Era: Popular Science Shutters Magazine

Just three years after the iconic magazine abandoned its print version and went all-digital, Popular Science is now halting its subscription service entirely. The brand itself will live on — their site will still run tech stories and news articles, and they have two podcasts that will keep getting new episodes — but no more quarterly releases. While you can’t complain too much about a 151 year run, it’s still sad to see what was once such an influential publication slowly become just another cog in the content mill.

Started as a monthly magazine all the way back in 1872, Popular Science offered a hopeful vision of what was over the horizon. It didn’t present a fanciful version of what the next 100 years would look like, but rather, tried to read the tea leaves of cutting edge technology to offer a glimpse of what the next decade or so might hold. Flip through a few issues from the 1950s and 60s, and you won’t see pulpy stories about humanity conquering the stars or building a time machine. Instead the editors got readers ready for a day when they’d drive cars with warbird-derived turbochargers, and enjoy more powerful tools once transistor technology allowed for widespread use of small brushless motors. It wasn’t just armchair engineering either, issues would often include articles written by the engineers and researchers that were on the front lines. Continue reading “End Of An Era: Popular Science Shutters Magazine”

Commodore 64 Reports The News

In the late 80s and into the 90s, [Cameron Kaiser] aka [ClassicHasClass] was an aspiring journalist, first becoming interested in the career in elementary school and then working on various publications into university. At some point, he started using a piece of software for laying out newspapers called The Newsroom which, he admits, was lacking a lot of tools that would have been modern even for the time, but had an otherwise agreeable price tag thanks to its focus more on home desktop publishing and newsletter production than on full-scale newspaper operations. It did have one interesting feature that he never could figure out, though, at least until he went back and pieced this mystery together.

The software itself ran on the Apple II and was eventually ported to other systems of the era, including the Commodore 64. The mystery feature was known as “Wire Service” and appeared to be a way that users of the software who had a modem could connect with one another and share news releases, layouts, graphics, and other content created in Newsroom, but in the days where it would have been modern never was able to connect to anything. In fact, it was eventually abandoned by the developers themselves in later releases of the software. But [ClassicHasClass] was determined to get it working. Continue reading “Commodore 64 Reports The News”

Spinach Photo Prints

Some people like spinach in their salads. Others would prefer it if it never gets near their fork. Still, other folks, like [Almudena Romero], use it for printing pictures, and they’re the folks we’ll focus on today.

Anthotypes are positive images made from plant dyes that fade from light exposure. Imagine you stain your shirt at a picnic and leave it in the sun with a fork covering part of the stain. When you come back, the stain not sheltered by cutlery is gone, but now you have a permanent fork shape logo made from aunt Bev’s BBQ sauce. The science behind this type of printmaking is beautifully covered in the video below the break. You see, some plant dyes are not suitable for light bleaching, and fewer still if you are not patient since stains like blueberry can take a month in the sun.

The video shows how to make your own plant dye, which has possibilities outside of anthotype printing. Since the dye fades in sunlight, it can be a temporary paint, or you could use samples all over your garden to find which parts get lots of sunlight since the most exposed swatches will be faded the most. Think of a low-tech UV meter with logging, but it runs on spinach.

If the science doesn’t intrigue you, the artistic possibilities are equally cool. All the pictures have a one-of-a-kind, wabi-sabi flare. You take your favorite photo, make it monochrome, print it on a transparent plastic sheet, and the ink will shield the dye and expose the rest. We just gave you a tip about finding the sunniest spot outdoors, so get staining.

Anthotype printing shares some similarities with etch-resist in circuit board printing processes, but maybe someone can remix spinach prints with laser exposure!

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Save A Linotype Machine For Future Generations

The journalist’s art is now one of the computer keyboard and the internet connection, but there was a time when it involved sleepless nights over a manual typewriter followed by time spent reviewing paper proofs freshly inked from hot lead type. Newspapers in the golden age of print media once had entire floors of machinery turning text into custom metal type on the fly, mechanical masterpieces in the medium of hot lead of which Linotype were the most famous manufacturer.

Computerised desktop publishing might have banished the Linotype from the newsroom in the 1970s or 1980s, but a few have survived. One of the last working Linotypes in Europe can be found in a small print workshop in Vienna, and since its owner is about to retire there is a move to save it for posterity through a crowdfunding campaign. This will not simply place it in a museum as a dusty exhibit similar to the decommissioned Monotype your scribe once walked past every day in the foyer of the publishing company she then worked for, instead it will ensure that the machine continues to be used on a daily basis producing those hot metal slugs of type.

Fronting the project is [Florian Kaps], whose pedigree in the world of resurrecting analogue technologies was established by his role in saving the Polaroid film plant in Enschede, Netherlands. There are a variety of rewards featuring Linotype print, and at the time of writing the project is 46% funded with about four weeks remaining. If you are curious about the Linotype machine and its operation, we’ve previously brought you an account of the last day of hot metal printing at the New York Times.

3D Print Your Next Dwelling In A Day

What’s the shortest amount of time in which a 400 square foot home can be built? A few weeks? Try a fully printed structure in 24 hours for a little over $10,000.

This radial residence was materialized out of concrete in Stupino, Russia by [Apis Cor], and six collaborating companies, as a prototype. As opposed to traditional — such as it is for tech largely in its infancy — assembly of pre-printed or fabricated pieces, the building was printed as a whole, with the printer removed by crane before finishing the rest of the construction. It features a bathroom, hallway, living room, and a compact kitchen — everything a bachelor or bachelorette needs.

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Hackaday Prize Entry: The Strength Of 3D Printed Parts

[Sam Barrett] is doing something that is sorely needed. He’s doing real materials research on FDM parts.

There’s nothing wrong with the rough experiments like hanging a 1 L bottle of water from the end of a rectangular test print to compare strengths. We also have our rules-of-thumb, like expecting the print to perform at 30% of injection molded strength. But these experiments are primitive and the guidelines are based on hearsay. Like early metallurgy or engineering; 3D printing is full of made-up stuff.

What [Sam] has done here is really amazing. He’s produced a model of a printed ABS part and experimentally verified it to behave close enough to the real thing. He’s also set a method for testing and proposed a new set of questions. If it couldn’t be better, he also included his full research notebook. Make sure to read the FDMProperties-report (PDF) in the files section of Hackaday.io.

Sam finally answered a question we've had of what it looks like when the printer over extrudes.
Sam finally answered a question we’ve had of what it looks like when the printer over extrudes.

If research like this is being done elsewhere, it’s either internal to a large 3D printer manufacturer, or it’s behind a paywall so thorough only the Russians can help a regular peasant get through to them. Anyone with access to a materials testing lab can continue the work (looking at you every single engineering student who reads this site) and begin to help everyone achieve an understanding of 3D printed parts that could lead to some really cool stuff one day.