TwinTeeth: The Delta Bot PCB Factory

February 23, 2015 by 29 Comments

There are a few all-in-one CNC/milling/plotting/3D printing/engraving bots out there that claim to be mini factories for hobbyists, prototypers, and other homebrew creators. The latest is Diyouware’s TwinTeeth, a bot obviously inspired by a few 3D printers, but something that has a few interesting features we hope will propagate through the open hardware ecosystem.

The design of the TwinTeeth is an inverse delta bot, kinematically similar to a large number of 3D printers out there. Instead of suspending the tool from a trio of arms, the TwinTeeth puts the work surface on the arms and suspends the tool from the top of the machine. There are a few neat bonuses for this setup – all the tools, from a BluRay laser diode, a Dremel, solder paste dispenser, and a plastic extruder for 3D printing can be mounted in easy to mount adapters. The TwinTooth design uses three locking pins to keep each toolhead in place, and after a little bit of software setup this machine can quickly switch between its various functions.

One very interesting feature of this bot is the ability to mask off PCBs for chemical etching with a BluRay laser diode. This actually works pretty well, as evidenced by the teams earlier work with a purpose-built PCB masker machine. The only problem with this technique is that presensitized boards must be used. If that’s an issue, no problem, just use the Dremel attachment with a v-bit cutter.

Nordic NRF24L01+ – Real Vs Fake

February 23, 2015 by 57 Comments

[zeptobars], the folks behind all the decapping hard work and amazing die shots are at it again. This time they decided to look under the hood of two identical looking Nordic nRF24L01+ chips.

The nRF24L01+ is a highly integrated, ultra low power (ULP) 2Mbps RF transceiver IC for the 2.4 GHz ISM (Industrial, Scientific and Medical) band. Popular, widely used and inexpensive – and the counterfeit foundries are drawn to it like honey bees to nectar. But to replicate and make it cheaper than the original, one needs to cut several corners. In this case, the fakes use 350 nm technology, compared to 250 nm in the original and have a larger die size too.

These differences mean the fakes likely have higher power usage and lower sensitivities, even though they are functionally identical. The foundry could have marked these devices as Si24R1, which is compatible with the nRF24L01 and no one would have been wiser. But the lure of higher profits was obviously too tempting. A look through Hackaday archives will dig up several posts about the work done by [zeptobars] in identifying fake semiconductors.

In Chicago? Bring A Hack!

February 23, 2015 by 3 Comments

It’s been far too long since we’ve had a Hackaday presence at a hackerspace. This, of course, is a terrible oversight and something must be done to correct it. If you’re in Chicago, you’re in luck. We’re going to be at Pumping Station: One this Wednesday for a Bring-A-Hack meetup.

If you have a cool build to show off, a bunch of blinky things, wearables, or just some cool tech, the mythical Hackaday Prize guru [Sophi Kravitz] will be at PS:1 Wednesday evening. I’m pretty sure there will be stickers, but sadly no t-shirt cannon just yet.

The event is free, open to everyone, and there’s pizza. RSVPing would be a good idea, and you can do that over on the meetup.com page for the event.

Making A Homemade Stephen Hawking

February 23, 2015 by 42 Comments

It isn’t easy communicating when you have any form of speech impairment. In such cases, a Speech-generating device (SGD) becomes essential to help you talk to the world. When coupled with other ailments that limit body movement, the problem becomes worse. How do you type on a keyboard when you can’t move your hands, and how do you talk when your voice box doesn’t work. Well known Scientist Stephen Hawking has been battling this since 1985. Back then, it took a lot of hardware to build a text entry interface and a text to speech device allowing him to communicate.

But [Marquis de Geek] did a quick hack using just a few parts to make a Voice Box that sounds like Stephen Hawking. Using an arcade push button to act as a single button keyboard, an Arduino, a 74HC595 shift register, a 2-line LCD, and the SP0256 hooked to an audio amplifier / speaker, he built the stand-alone speech synthesizer which sounds just like the voice box that  Stephen Hawking uses. Although Dr. Hawking’s speech hardware is quite complex, [Marquis de Geek]’s hack shows that it’s possible to have similar results using off the shelf parts for a low cost solution.

There aren’t a lot of those SP0256-AL2 chips around. We found just a couple of retailers with small stock levels, so if you want to make one of these voice boxes, better grab those chips while they last. The character entry is not quick, requiring several button presses to get to the character you want to select. But it makes things easier for someone who cannot move their hands or use all fingers. A lot of kids grew up using Speak and Spell, but the hardware inside that box wasn’t the easiest to hack into. For a demo of [Marquis de Geek]’s homemade Hawking voice box, check the video below.

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Another Garage Door Opener, This Time With Security

February 23, 2015 by 10 Comments

We’ve been seeing a lot of garage door opener hacks, whether it’s because one person inspired everyone else to build their own Internet-connected GDO or because there’s something in the water that’s caused the simultaneous building of one specific type of project, we’re not sure. However, the latest one we’ve seen adds a little something extra: motion-based security.

[DeckerEgo] really went all out with this one, too. The core of the project is a Raspberry Pi hardwired to a universal garage door remote. The Pi also handles a small webcam and runs a program called motion, which is a Linux program that allows for all kinds of webcam fun including motion detection. While the other builds we see usually use a button or limit switch to tell whether the door is open or closed, this one just watches the door with the webcam so [DeckerEgo] can actually see what’s going on in the garage. As a bonus, the motion software can be configured to alert him if anything suspicious is going on in the garage.

The build is full-featured as well, with an interesting user interface overlaid on the live picture of the garage door. According to [DeckerEgo] the camera is a necessity because he wouldn’t trust a simple status indicator, but if you wanted to try one of those before breaking out the Raspberry Pi, we’ve featured one recently that you can check out.

Logic Noise: The Switching Sequencer Has The Beat

February 23, 2015 by 19 Comments

Logic Noise is all about using logic circuits to make sounds. Preferably sound that will be enjoyable to hear and useful for making music. This week, we’ll be scratching the surface of one of my favorite chips to use and abuse for, well, nearly anything: the 4051 8-way analog switch. As the name suggests, you can hook up eight inputs and select one from among them to be connected up to the output. (Alternatively, you can send a single input to one of eight destinations, but we won’t be doing that here.)

Why is this cool? Well, imagine that you wanted to make our oscillator play eight notes. If you worked through our first installment, you built an abrasive-sounding but versatile oscillator. I had you tapping manually on eight different resistors or turning a potentiometer to eight different positions. This week, we’ll be letting the 4051 take over some of the controls, leaving us to do the more advanced knob twiddling.

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Kitsch-Instrument Pulls A Sonata Out Of Your Dishware

February 23, 2015 by 5 Comments

Remember those childhood memories of your grandmother telling you to stop hammering away at her pots and pans? Odds are pretty good that the last time you struck a beat with her dishware, you had a few more years to go before you understood tempo and rhythm. Now that we’re a bit older, [Jiffer Harriman] invites us to return to our kitchen armed not only with those childhood memories, but also a with the Kitsch-Instrument: a suite of solenoids, a controller, and a software pipeline to algorithmically turn your kitchen into a giant percussion instrument.

The Kitsch-Instrument is a modular music system that enables the user to pull a percussive pattern out of his or her everyday kitchen utensils. The percussion hits come from a series of mosfet-driven solenoids that can be fixed onto plates, cups, and other everyday items through a variety of clips. These solenoids are collectively driven by two stacked custom Arduino shields that are, in turn, driven either by hand with a button-interface, or algorithmically with a pattern generated by the graphical programming language, Pure Data.

In designing this project, [Jiffer] and his team intended to bring not just a musical tool to young tinkerers. They also aimed to help educate these young minds with multiple entry points into their project. For top-level users, adding buttons is almost as easy as plug-in-and-play. For experienced circuit designers and tinkerers, the entire project is open source with the board layout and software available for download. Overall the project can be explored from lower and lower levels while still retaining its functionality as a musical interface.

If you suspect that this project seems to have that same whimsical sense as the Auto-Meter-Reader Feeder, you’d be right! [Jiffer] and [Zack] hail from the same lab at the University of Colorado. We’re excited to see what upcoming beats will arise from a truly off-the-shelf symphony.

via the [Tangible Embedded and Embodied Conference]

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